Docsity
Docsity

Prepare for your exams
Prepare for your exams

Study with the several resources on Docsity


Earn points to download
Earn points to download

Earn points by helping other students or get them with a premium plan


Guidelines and tips
Guidelines and tips

Apparel Internship: A Case Study of Production Optimization in the Garment Industry, Study notes of Reporting and Production

apparel_internship_jury jhdsfwueiiiiiii

Typology: Study notes

2022/2023

Uploaded on 03/03/2023

monica-raju
monica-raju ๐Ÿ‡ฎ๐Ÿ‡ณ

1 document

1 / 43

Toggle sidebar

This page cannot be seen from the preview

Don't miss anything!

bg1
APPAREL INTERNSHIP
27th May - 31st August 2019
APURVA NIDHI
MONICA RAJU
RITIKA PATHANIA
BFT VII
pf3
pf4
pf5
pf8
pf9
pfa
pfd
pfe
pff
pf12
pf13
pf14
pf15
pf16
pf17
pf18
pf19
pf1a
pf1b
pf1c
pf1d
pf1e
pf1f
pf20
pf21
pf22
pf23
pf24
pf25
pf26
pf27
pf28
pf29
pf2a
pf2b

Partial preview of the text

Download Apparel Internship: A Case Study of Production Optimization in the Garment Industry and more Study notes Reporting and Production in PDF only on Docsity!

APPAREL INTERNSHIP

27th May - 31st August 2019

APURVA NIDHI

MONICA RAJU

RITIKA PATHANIA

BFT VII

CONTENT

TOPIC SLIDE NO.

Company Profile 3

Department Overview 4

RFT Improvement 9

Other Projects 29

Deluxe Coffee Drinks

โ— Planning โ— RM (Raw Material) โ— MQA (Material Quality Assurance) โ— PCU (Production Control Unit) โ— Cutting

DEPARTMENTS

TECHNICAL/ PPA PRODUCTION FINISHED GOODS

โ— BPU (Brand Protection Unit) โ— Logistics โ— Quality โ— Lean enterprise โ— IE (Industrial Engineering)

OTHERS

โ— Training School โ— Time & Security

OPERATIONS SUPPORTING

TRAINING

Induction

โ— HR Policies & procedures โ— Quality & product knowledge โ— MOS- Mas Operating Standards

Basic M/c skill area

โ— Fundamentals โ— Auxiliary โ— Foundational โ— Operational

Advanced M/c skill area

โ— Advance machine knowledge โ— Critical operations

Dancing and Yamazumi

โ— Modular layout (multiskilled, Line balancing)

Ideal Profile

โ— Multi-skilled โ— Dancing & yamazumi knowledge โ— Lean practices โ— Quality FTT mindset โ— Basic product knowledge

CUTTING

โ— PHASE 1 Straight knife cutting

โ— PHASE 2 Band knife cutting/ Automatic Cutter

โ— PHASE 3 Bundling process

CAD

โ— For all the sizes the patterns are received from the MDS Sri Lanka โ— Factories try to improve the marker plan with greater efficiency

PRODUCTION

โ— Total of 64 cells following the Modular production system

โ— WIP of 5 pieces between two operations

โ— TL/GL Concept

DEFECT PERCENTAGE

11156655 Cell-45 11156960 Module-15 11156655 Cell-

DEFECT PERCENTAGE

11156965 Cell-

11156965 Cell-

NEEDLE POINT FTT

11156965 Cell-

11156965 Cell-

REWORK

Cell-

Cell-

Module-

AQL %

Cell-

11156655 Cell-

11156960 Module-

AQL %

11156965 Cell-

11156965 Cell-

COUNTER-MEASURE MATRIX

S.NO. PROBLEM MAJOR CAUSE SOLUTIONS

1 Uneven fringes Blade problem โ— Machine blade check 2 times/ shift to ensure

blade sharpness & working properly

2 Thread pullout Horizontal tacking โ— Tacking should be done vertically & not

horizontally

โ— Team members should be made aware of the

process

โ— Visualization for proper method can be put in the

machine

โ— Videos can be made and put in the tab for

reference and training by the TL and TMs

S.NO. PROBLEM MAJOR CAUSE SOLUTIONS

3 Gusset loose โ— Method unawareness

โ— Uneven gusset attachment

โ— Improper gusset tacking

โ— Proper handling the panels while feeding and using

one hand for feeding while holding the gusset panel

and the other hand for simultaneously flattening

the panel during the process

โ— Not accepting the defective parts from the previous

operation.

4 Waist center

off/Waist wavy

โ— Untrained operator (o/l

operator made to do ringer

operation)

โ— Ringer dia setup problem

โ— Training the operator before hand, as it wastes the

material as well as time & also leads to

demotivation of the operator

โ— Addition of visual for the display of ringer diameter

sizewise and stylewise in order for the easy setup of

the machine

โ— Proper placement of the panel, matching the

Centre Back of the panel to the Center Back of the

waist band.