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Engineering Materials: Exploring the Foundations of Innovation, Lecture notes of Metallurgical Engineering

A comprehensive introduction to the field of engineering materials, covering the key classes of materials - metals, ceramics, polymers, and composites. It delves into the structures, properties, and applications of these materials, highlighting how the development of new and improved materials has been a driving force behind innovation across various engineering disciplines. The range of metal structures, the advantages of light alloys, the unique properties of ceramics, and the versatility of polymers and composites. It also discusses government-backed initiatives aimed at promoting the advancement and utilization of cutting-edge materials, such as high-performance composites, engineering ceramics, and high-temperature alloys. This document serves as a valuable resource for students and professionals interested in understanding the fundamental principles and the transformative potential of engineering materials.

Typology: Lecture notes

2023/2024

Uploaded on 05/24/2024

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BMM OE8 03 - ENGINEERING MATERIALS
Module I (10 Hours)
Introduction, Metals: the generic metals and alloys; iron-based, copper-based, nickel-based, aluminum-based and titanium-based alloys. Metal
structures the range of metal structures that can be altered to get different properties: crystal and glass structure, structures of solutions and
compounds, grain and phase boundaries, equilibrium shapes of grains and phases.
Module II (10 Hours)
The light alloys where they score over steels; how they can be made stronger: solution, age and work hardening; thermal stability; Alloy steels
adding other elements gives hardenability (ease of martensite formation), solution strengthening, precipitation strengthening, corrosion resistance,
and austenitic (f.c.c.) steels; Introduction: Ceramics and glasses: the generic ceramics and glasses: glasses, vitreous ceramics, high-technology
ceramics.
Module III (10 Hours)
cements and concretes, natural ceramics (rocks and ice), ceramic composites; Structure of ceramics, crystalline ceramics; glassy ceramics; ceramic
alloys; ceramic micro-structures: pure, vitreous and composite; The mechanical properties of ceramics high stiffness and hardness; poor toughness
and thermal shock resistance; the excellent creep resistance of refractory ceramics.
Module IV (10 Hours)
Introduction: Polymers and composites Polymers the generic polymers: thermoplastics, thermosets, elastomers, natural polymers; The structure of
polymers giant molecules and their architecture; molecular packing: amorphous or crystalline?; Mechanical behavior of polymers how the modulus
and strength depend on temperature and time; making giant molecules by polymerisation; polymer “alloys”; Composites: fibrous, particulate and
foamed how adding fibres or particles to polymers can improve their stiffness, strength and toughness; why foams are good for absorbing energy.
Text Books: 1. Engineering Materials 1 by Michael F Ashby & David R H Jones
2. Engineering Materials 2 by Michael F Ashby & David R H Jones
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BMM OE8 03 - ENGINEERING MATERIALS Module I (10 Hours) Introduction, Metals: the generic metals and alloys; iron-based, copper-based, nickel-based, aluminum-based and titanium-based alloys. Metal structures the range of metal structures that can be altered to get different properties: crystal and glass structure, structures of solutions and compounds, grain and phase boundaries, equilibrium shapes of grains and phases. Module II (10 Hours) The light alloys where they score over steels; how they can be made stronger: solution, age and work hardening; thermal stability; Alloy steels adding other elements gives hardenability (ease of martensite formation), solution strengthening, precipitation strengthening, corrosion resistance, and austenitic (f.c.c.) steels; Introduction: Ceramics and glasses: the generic ceramics and glasses: glasses, vitreous ceramics, high-technology ceramics. Module III (10 Hours) cements and concretes, natural ceramics (rocks and ice), ceramic composites; Structure of ceramics, crystalline ceramics; glassy ceramics; ceramic alloys; ceramic micro-structures: pure, vitreous and composite; The mechanical properties of ceramics high stiffness and hardness; poor toughness and thermal shock resistance; the excellent creep resistance of refractory ceramics. Module IV (10 Hours) Introduction: Polymers and composites Polymers the generic polymers: thermoplastics, thermosets, elastomers, natural polymers; The structure of polymers giant molecules and their architecture; molecular packing: amorphous or crystalline?; Mechanical behavior of polymers how the modulus and strength depend on temperature and time; making giant molecules by polymerisation; polymer “alloys”; Composites: fibrous, particulate and foamed how adding fibres or particles to polymers can improve their stiffness, strength and toughness; why foams are good for absorbing energy. Text Books: 1. Engineering Materials 1 by Michael F Ashby & David R H Jones

  1. Engineering Materials 2 by Michael F Ashby & David R H Jones
  • (^) The development of new and improved materials as an “underpinning technology” – stimulates innovation in all branches of engineering, making possible new designs for structures, appliances, engines, electrical and electronic devices, processing and energy conservation equipment, and much more.
  • (^) Many nations have promoted government-backed initiatives to promote the development and exploitation of new materials: such as “high-performance” composites, new engineering ceramics, high-strength polymers, glassy metals, and new high-temperature alloys for gas turbines.
  • (^) Materials can be grouped into four classes:
    • (^) Metals,
    • (^) Ceramics,
    • (^) Polymers and
    • (^) Composites

Introduction to Materials