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MGSC 395 Exam 2 Questions and Answers 2024 Capacity - Ans - The max rate of output of a process or system What do long-term capacity plans involve? - Ans - Investments in new facilities and equip at the organizational level, and require top mgmt participation and approval bc they are not easily reversed When choosing a capacity strategy, what do managers need to consider? - Ans - How much of a cushion is needed for variable demand & should we expand capacity ahead of demand or wait until demand is more certain 2 ways capacity can be expressed - Ans - 1. output measures 2. input measures When are output measures of capacity best utilized? - Ans - When applied to individual processes within the firm or when the firm provides a relatively small number of standardized services or products
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Capacity - Ans - The max rate of output of a process or system What do long-term capacity plans involve? - Ans - Investments in new facilities and equip at the organizational level, and require top mgmt participation and approval bc they are not easily reversed When choosing a capacity strategy, what do managers need to consider? - Ans - How much of a cushion is needed for variable demand & should we expand capacity ahead of demand or wait until demand is more certain 2 ways capacity can be expressed - Ans - 1. output measures
Capacity cushion - Ans - The amount of reserve capacity a process uses to handle sudden increases in demand or temporary losses of production capacity Capacity cushion formula - Ans - CC= 100% - Average Utilization Rate % In a capital intensive industry, a capacity cushion of __ % is preferred - Ans - 10% or under In less capital intensive industries, the capacity cushion should be around __ % - Ans - 30 - 40% Businesses find large capacity cushions appropriate when ___ varies - Ans - demand 2 extreme strategies for expanding capacity - Ans - 1. expansionist strategy (large, infrequent jumps in capacity)
A customer population in which the number of customers in the system does not affect the rate at which the population generates new customers is said to be ___ - Ans - infinite 2 ways that can describe the service system - Ans - 1. number of lines
After analyzing a waiting-line problem, mgmt can approve the service system by making changes in one of the 7 following service areas - Ans - 1. arrival rates
What does a = constraint mean and when is it used? - Ans - It means that the constraint must equal some value. It is used for certain mandatory relationships. What does a > constraint do? - Ans - It puts an lower limit on some function of decision variables. Feasible region - Ans - Represents all permissible combinations of the decision variables in a linear programming model The objective function and constraints are functions of ___ & ____ - Ans - decision variables & parameters Parameter - Ans - A value that the decision maker cannot control and that does not change once the solution is implemented Each parameter is assumed to be known with ___ - Ans - certainty The objective function and constraint equations are assumed to be ___ - Ans - linear Linearity - Ans - A characteristic of linear programming models that implies proportionality and additivity--there can be no products or powers of decision variables Nonnegativity - Ans - An assumption that the decision variables must be positive or zero steps of linear programming applications - Ans - 1. form a model of the problem Product-mix problem - Ans - A one-period type of planning problem, the solution of which yields optimal output quantities of a group of services or products subject to resource capacity and market demand constraints 3 steps to the product-mix problem - Ans - 1. Define the decision variables
Most firms using lean operations use the ___ method, in which customer demand activates the production of a good or service - Ans - pull method The method often used in conventional systems which involves using forecasts of demands and producing the item before the customer orders it - Ans - push method Quality at the source - Ans - A philosophy whereby defects are caught and corrected where they are created Jidoka - Ans - Automatically stopping the process when something is wrong and then fixing the problems on the line itself as they occur Poka-yoke - Ans - Mistake-proofing methods aimed at designing fail-safe systems that minimize human error Andon - Ans - A system that gives machines and machine operators the ability to signal the occurrence of any abnormal condition such as tool malfunctions or shortage of parts. A lean system works best if the daily load on individ workstations is ____ - Ans - uniform takt time - Ans - Cycle time needed to match the rate of production to the rate of sales Heijunka - Ans - The leveling of production load by both volume and product mix (the same amount is produced each day) 2 possible heijunka methods - Ans - 1. mixed-model assembly (small lots)
4 principles of the Toyota Production System - Ans - 1. All work must be completely specified
What is the advantage of centralized placement? - Ans - Inventory pooling Inventory pooling - Ans - A reduction in inventory and safety stock because of the merging of variable demands from customers What is the disadvantage of centralized planning? - Ans - The added cost of shipping smaller, uneconomical quantities directly to customers over long distances Forward placement - Ans - Locating stock closer to customers at a warehouse, DC, wholesaler, or retailer 2 advantages of forward placement - Ans - 1. faster delivery times