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Millwright Level 3 Pneumatics Mechanics Practice Exams, Exams of Mechanics

Millwright Mechanics Millwright Level 3 Pneumatics Mechanics Practice Exams

Typology: Exams

2024/2025

Available from 06/18/2025

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Millwright Level 3 Pneumatics Mechanics
Practice Exams
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14
1. How does a regulator in a pneumatic system respond to a decrease of
downstream air pressure?: increases orfice size to increase air flow
2. Which type of directional control valve is an on-off valve in a pneumatic
system?: two-way valve
3. Where should the air intake be located?: in the coolest place possible
4. what is an air receivers purpose?: to compensate for fluctuations in demand,
and to dampen pulsations.
5. what things must every air receiver have?: Gauge, drain, and pressure relief
valve
6. what must the pressure relief valve be set at?: must be no higher then the
lowest maximum pressure rating of any part in the system.
7. how should safety relief valves be mounted, and why?: vertically, usually on
top, to prevent dirt and sludge from blocking them.
8. what are the three types of commonly used pipe systems?: the grid(dead
end) system, decentralized system(unit system) and Loop system
9. what is the preferred or recommended piping system?: the loop system
10. Describe the Grid(dead end) system of piping.: its the simplest, only requires
one compressor, starts with a large diameter supply line that gradually decreases.
one drawback is that systems at the end of the circuit could face air starvation when
upstream demand is heavy.
11. Describe the decentralized system: composed of two or more compressors
each with their own grid. grids may or may not be interconnected. advantage is each
compressor is close to its point of use which means there is less pressure drop and
more uniform supply pressure.
12. Describe the loop system of piping?: Two or more compressors feed into the
pf3
pf4
pf5
pf8
pf9
pfa
pfd
pfe

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Practice Exams

  1. How does a regulator in a pneumatic system respond to a decrease of downstream air pressure?: increases orfice size to increase air flow
  2. Which type of directional control valve is an on-off valve in a pneumatic system?: two-way valve
  3. Where should the air intake be located?: in the coolest place possible
  4. what is an air receivers purpose?: to compensate for fluctuations in demand, and to dampen pulsations.
  5. what things must every air receiver have?: Gauge, drain, and pressure relief valve
  6. what must the pressure relief valve be set at?: must be no higher then the lowest maximum pressure rating of any part in the system.
  7. how should safety relief valves be mounted, and why?: vertically, usually on top, to prevent dirt and sludge from blocking them.
  8. what are the three types of commonly used pipe systems?: the grid(dead end) system, decentralized system(unit system) and Loop system
  9. what is the preferred or recommended piping system?: the loop system
  10. Describe the Grid(dead end) system of piping.: its the simplest, only requires one compressor, starts with a large diameter supply line that gradually decreases. one drawback is that systems at the end of the circuit could face air starvation when upstream demand is heavy.
  11. Describe the decentralized system: composed of two or more compressors each with their own grid. grids may or may not be interconnected. advantage is each compressor is close to its point of use which means there is less pressure drop and more uniform supply pressure.
  12. Describe the loop system of piping?: Two or more compressors feed into the

Practice Exams

same loop allowing compressed air to flow in either direction. ensures equal air distribution throughout the plant.

  1. Flared fittings are not used where?: where vibration is present.
  2. what normally open valve is installed on hoses to prevent whipping in the event of fitting or hose failure?: excess flow valve
  3. what are two methods of sealing a pneumatic DCV (Directional control valves)?: packed bore - o-rings are fixed in grooves in the body through which the spool slides. Packed spool - o-rings are fixed in the spool.
  4. The air pressure in a pneumatic tool will determine?: torque
  5. the air flow in a pneumatic tool will determine: speed
  6. what is the function of a venting type regulator?: allows pressures above regulator setting to be relieved
  7. excess flow valve should be installed on air hose larger then?: 1/2"

Practice Exams

the bed?: upward

  1. what is dew point?: the temp to which air must be lowered in order for conden- sation of water vapor to begin.
  2. define relative humidity: a comparison of the amount of water a sample of air holds to the maximum amount it could hold if saturated.
  3. Regenerative dryers often use a portion of the dried air for regeneration of the saturated desiccant bed. true or false: true
  4. what are common desiccants?: activated alumina, granular and bead type silica gel, and molecular sieves.
  5. what are the four categories of air dryers?: absorption adsorption refrigeration mechanical

Practice Exams

  1. when working on a dryer system what must you do before performing maitenance?: depressurize and isolate the complete system.
  2. Define regeneration(reactivation) in gas and air dryer systems.: term used for the process of removing the accumulation of moisture from the dryer bed.
  3. what percent of dry air is used to regenerate a dryer bed?: 10-15%
  4. Describe the operation of an absorption dryer: absorption dryers use a chemical bond between the drying agent and the gas stream being dried. Its different from a adsorption dryer in that there is no film foundation. moisture is absorbed by the absorption material and forms a solution.
  5. Describe a chemical dryer also known as a solid dehydration dryer.: this type of dryer cannot be regenerated, must use deliquescents, which slowly dissolve or melt away as they combine with the moisture they are absorbing, because of this the bed must be replenished periodically because the deliquescent is consumed by the drying process.
  6. Describe liquid Dehydration: an absorbing agent(ethylene glycol) is used to remove moisture, gas is brought into contact with agent being sprayed through nozzels.
  7. Describe Refrigeration dryers.: least expensive method of dew point reduc- tion, this is because there are no absorption or absorption materials that require maintenace or replacement. by cooling air in an aftercooler the air is less able to hold moisture, so water can drop out of the stream and be removed.
  8. In a Refrigerant circuit in a refrigeration dryer what happens to the water?- : because water freezes at 0C(32F) the condensed water would freeze in this dryer if the controls were set too cool the air too much. This type of dryer is capable of lowering the dew point to 2 to 3 degrees celcius. lower temps would cause it to

Practice Exams

egulator)

  1. what are Coalescing filter elements?: a highly effective means of oil and water removal. designed to remove fluids in the form of aerosols too small to be captured by other mechanical filtration methods. removes particles as small as .01 micron (.00001 inch)
  2. Zero degrees Kelvin is equal too -273C true or false?: True
  3. Atmospheric pressure at sea level is equal to how many of each of the following. (bar, psi, kPa): 1 bar 14.7psi 101.4 kPa
  4. you calculate gauge pressure by adding or subtracting 14.7 to an absolute scale reading?: subtract
  5. Define Pascals Law: Pressure in a confined static fluid acts equally and in all directions at right angles to the surface.
  6. zero degrees Rankine is equal too -460F. true or false: true
  7. whats the difference between Pascals law and Bernoullis principle?: pas- cals law deals with pressure in a non moving fluid(static), whereas Bernoulli's principle deals with a constant flow of fluid(dynamic).
  8. Boyles Law: states that if temperature remains constant, the volume changes inversely to the pressure.
  9. Charles law: states that if the pressure on a given volume of gas is held constant, the volume changes in direct proportion to the absolute temperature.
  10. Gay-Lussac's Law: states that if the volume is constant, the pressure exerted by the gas is directly proportional to the absolute temperature.
  11. what does FRL stand for?: Filter,regulator,lubricator filter to clean air and protect downstream components. (such as the r

Practice Exams

it reaches the

compressor.

regulator to maintain a set system pressure lubricator to add a mist of oil in the air stream

  1. what would happen if a FRL was installed backwards?: the oil from the lubricator would gum up the regulator and then the filter would remove any oil left in the air before it got to its point of use.
  2. air filter: used to remove harmful contaminants from the air before components.
  3. regulator: regulator is used to help reduce line pressure from the

Practice Exams

  1. whats the purpose of a cylinder?: to convert fluid power energy (compressed gas) into linear mechanical energy that can then perform work.
  2. what is a stop tube?: its a metal collar that fits over the piston rod. its purpose is to keep the piston seperated from the rod gland bushing when a long stroke cylinder is used.
  3. actuator cylinder is leaking: piston seal is leaking
  4. a cylinder body seal is leaking: the packing on the cylinder rod is over tight- ened,cylinder is misaligned.
  5. the cylinder body seal is leaking: the tie rods holding it together are loose
  6. the rod gland seal is leaking: the seal is deteriorating
  7. a pneumatic valve is blowing to exhaust when not actuated: the inlet poppet is not sealing

Practice Exams

  1. a pneumatic valve is blowing to exhaust when actuated: the valves seals are faulty
  2. the pilot section is blowing to exhaust: the poppet is not sealing.
  3. a poppet is chattering: air supply pressure is too low
  4. piping should minimize by being large enough with as few bends as possible: pressure drop
  5. a cyclone seperator can be used anywhere in the system that moisture might fall out. T or F: true
  6. air recievers are used to store compressed air to take up fluctuations in demand and allow the system pressure to vary within reasonable limits. T or F: true
  7. most compressed air systems run for long distances. this allows the air to cool below its dew point, which causes moisture to fall out of the airstream. T or F: true
  8. flow control valves control the volume and therefore the speed of the actuator. T or F: true
  9. Pilot operation refers to valves that are operated with air pressure. inter- nally piloted means the air pressure within the valve is used to perform the shifting function. T or F: true
  10. the 3/2 valve can be used if the air needs to be released when the valve is closed. A typical application is the operation of a acting cylinder: - single
  11. A acting cylinder is a common application of a 4/2 valve.: dou- ble
  12. one of the first items to check in a malfunctioning system is weather there

Practice Exams

without a ate the ideal

Pascals law. -there must be a pressure change to control flow -air flows from high to low pressure areas.

  1. what are the ways of increasing pressure in a sealed container?: -reducing volume -introducing more air to the confined space -heating the air
  2. what is a more efficient transfer of energy? laminar or turbulent flow?: lam- inar
  3. Describe Boyle's Law: at constant temperature, absolute pressure varies in- versely to the volume.
  4. describe Charles law: At a constant pressure, the volume of a gas varies proportionally to its absolute temperature.
  5. Describe the Ideal Gas Law: because gas does not compress change in temperature, boyles and charles law are combined to cre gas law.
  6. how are vacuum pumps used to create fluid power?: Vacuum power is a form of fluid power, a pump removes the air rather than compressing it.
  7. where is a water trap installed?: wherever compressed air is cooled and may fall below dew point. common areas are after intercooler,aftercoolers and air dryers.
  8. what is an aftercooler?: are heat exchangers which cool the air after if leaves the compressor and before it enters the reciever
  9. how is contamination produced in an compressed air system?: -construc- tion, assembly, maintenance debris -oil carried over from the compressor

Practice Exams

-wear particles, pipe scale, rust in lines

  1. what does a quick exhaust valve do?: when a cylinder is required to return rapidly, a quick exhaust valve is installed in the retract line of the cylinder.
  2. what does a flow control valve do?: restricts the flow rate in a leg of a pneumatic system.
  3. how does a shuttle valve work?: is used when its necessary to have two direct control valves operating a single actuator, the valve shifts to allow either of the DCV to activate the actuator but only one at a time. 1psi pressure differential to shift.
  4. what does a muffler do: air exiting a conductor usually generates a intense sound, muffler exhausts the loud noise.
  5. what prevents a hose from collapsing with flareless fittings?: internal tube support.