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A comprehensive set of questions and verified answers related to cnc (computer numerical control) machine operation. It covers a wide range of topics, including programming commands, machine setup, tool offsets, part dimensions, and various g-codes and m-codes used in cnc machining. The questions are designed to test the knowledge and skills of cnc operators, and the answers provided are verified to ensure accuracy. This document can be a valuable resource for cnc operators, students, and professionals in the manufacturing industry who need to prepare for certification exams or enhance their understanding of cnc machine operation.
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. What button below would you push to manually input and physically execute programming commands? - ANS- . What considerations should you take into account when adding soluble oil to a CNC machine? - ANS-
How often should you check the lubrication levels on a machine? - ANS-Daily If you were boring a hole specified at 2.125" deep with a tolerance of +/-.001 and measured the part at 2.122" deep, what would you add or subtract from the Tool length offset to bore the hole to proper depth? - ANS- On a blueprint, what do you call a dimension in a box (boxed dimension)? - ANS- Base On a standard CNC lathe, what is the axis that controls length? - ANS-Z On a standard CNC lathe, what is the axis that controls the diameter? - ANS-x Standing in front of a horizontal machining center, what axis moves toward and away from you - ANS- The tolerance range is set on a dial indicator. If this dial indicator is checking the diameter of a part turned on a lathe, what would you add or subtract from the geometry offset (X) to machine the part at the mean dimension? - ANS- What is the code for absolute positioning? - ANS-G
Which of the buttons below would you depress if you were using M01 in a program? - ANS- While standing in front of a horizontal machining center, what is the axis that goes up and down (toward the ceiling and floor)? - ANS- Why are machines homed (or sent to "zero return" position)? - ANS- You are milling a part using cutter diameter compensation. The part measures 2.004" after the machining is done (using the .250" to 2.250 dimensions below). What must you do to the cutter diameter value to cut the part to size? - ANS-
You are turning a shaft and it measures 1.752" on the diameter, and the print calls out a 1.750" +/- .0005 diameter. What must you add or subtract in the geometry offset (X value) to make the part cut to the dimension - ANS-
. What button below would you push to manually input and physically execute programming commands? - ANS- . What considerations should you take into account when adding soluble oil to a CNC machine? - ANS-
What is the code for fixture offset (work offset #1)? - ANS- What is the code for inch mode? - ANS-G What is the code for incremental positioning? - ANS-G What is the code for linear feed (must have an F word with it)? - ANS-G What is the code for metric mode? - ANS-G What is the code for optional stop? - ANS-M What is the code for program end rewind? - ANS-M What is the code for rapid traverse? - ANS-G What is the code for spindle activation clockwise OR FORWARD? - ANS-M What is the code for tool change ON THE MILL? - ANS- What is the code for zero return? - ANS-G What is the difference between the 1.384 dimension and the .945 dimension? - ANS- What is the RPM formula for drilling? - ANS- What mode on a CNC milling center would you select to send the machine home? - ANS-G What mode would you select for changing a tool on a mill or lathe? - ANS-M What screen gives you the information for height offset value? - ANS- When should you wear your safety glasses in the shop? - ANS-Always Which of the buttons below would you depress if you were using M01 in a
program? - ANS- While standing in front of a horizontal machining center, what is the axis that goes up and down (toward the ceiling and floor)? - ANS- Why are machines homed (or sent to "zero return" position)? - ANS- You are milling a part using cutter diameter compensation. The part measures 2.004" after the machining is done (using the .250" to 2.250 dimensions below). What must you do to the cutter diameter value to cut the part to size? - ANS-