Download SACA Certification C-101 Exam 2025: Questions and Answers and more Exams Workplace Safety in PDF only on Docsity!
SACA CERTIFICATION C-101 EXAM 202 5
WITH 100% ACCURATE SOLUTIONS
The three Fs of product design are form, fit and __________. - Answer✔✔Function High product quality, quick delivery, low costs are the primary goals of what system? - Answer✔✔Lean Manufacturing Which 5S step involves formatting 5S work instructions so that they look and read alike? - Answer✔✔Standardize How does the 5S method aid in the goal of lean manufacturing? - Answer✔✔Reduces the waste of excess motion, helps improve morale, and enables other lean methods to be more successful What is the interface used with CNC machines to load and monitor programs? - Answer✔✔HMI The automation of many different manufacturing processes is done through the use of a small computer called a __________. - Answer✔✔PLC When a machine stops due to an problem, what would the machine's HMI typically display? - Answer✔✔An error message. Smart sensors connected to manufacturing networks creates what level of Industry? - Answer✔✔Industry 4. What standard introduced in the early 1980s established a method to physically connect machines from different manufacturers enabling them to communicate to one another? - Answer✔✔Ethernet
Which IIoT application monitors equipment during normal operation to prevent failures to the equipment? - Answer✔✔Predictive maintenance Occupational Safety and Health Administration(OSHA) develops __________ for safety retail and service industries to construction and manufacturing. - Answer✔✔Standards The regulation that requires manufacturers to document and report information on the types of chemicals they use, store, release into the environment, or dispose of is known as EPCRA. Is this statement TRUE or FALSE? - Answer✔✔True The use of ___________________marked the advent of the third industrial revolution? - Answer✔✔Computers If an operator knows a safety problem exists with a machine, the operator should __________. - Answer✔✔Notify a supervisor immediately A(n) __________ is a device or system that shuts down a machine immediately if the operator is in danger. - Answer✔✔Emergency stop If the energy sources are shut down, what would this mean for a pneumatic valve? - Answer✔✔It is closed What are the 5 steps of electrical Lockout/tagout - Answer✔✔1. Shut down the equipment 2.Connect Hasp
- Attach Lock
- Add Tag
- Test Start Equipment Which of the following is a common cause of workplace death? - Answer✔✔Falls
The first step in fire and electrical safety is __________. - Answer✔✔Educating employees on fire hazards and prevention When welding, keep combustible material at least __________ away from the area. - Answer✔✔35 feet (10.6 meters) OSHA requires __________ inspections of fire extinguishers. - Answer✔✔Monthly A safe work place begins by designing in safety by creating a(n) __________. - Answer✔✔Standard operating procedure OSHA requires elevated work surfaces to have guards if the surface is __________ above ground. - Answer✔✔4 feet (1.2 meters) A consequence of work stations with poorly designed ergonomics is __________. - Answer✔✔Repetitive motion injuries A common ergonomic practice to reduce injuries is to __________. - Answer✔✔Rotate tasks among employees Which classification of hardhat is designed for use in areas of low clearance and provides minimal impact resistance or protection from electrical hazards? - Answer✔✔Bump Caps What protection does a metatarsal guard provide? - Answer✔✔Foot protection Tools operated electrically or by pneumatic power are classified as __________ tools. - Answer✔✔Power The leading cause of accidents with hand tools is improper use of __________. - Answer✔✔Screwdrivers
The contents of a gas cylinder are only determined by __________. - Answer✔✔Reading the cylinder label A __________ is a manually operated forklift. - Answer✔✔Pallet jack Lifting equipment must be operated within its __________. - Answer✔✔Working Load Limit (WLL) OSHA requires forklifts be inspected __________. - Answer✔✔Daily What is best wrench to use to loosen a bolt? - Answer✔✔Box end wrench What wrench is used to tighten a socket head cap screw? - Answer✔✔Hex wrench A __________ is an important measuring tool in manufacturing because it can easily be carried in a pocket and provides quick measurements and approximate dimensions. - Answer✔✔Machinist's rule Dimensional measurement determines physical dimensions such as __________. - Answer✔✔Width, height, and depth Two systems of dimensional measurement used in manufacturing are the SI Metric System and the __________. - Answer✔✔US customary system convert inches to millimeters, multiply the inches by __________. - Answer✔✔25. Convert 9/16 inch to decimal inches. - Answer✔✔0. To convert fractional inches to decimal inches __________. - Answer✔✔Divide the numerator by the denominator Which type of drawing view gives the impression of a three-dimensional object? - Answer✔✔Isometric
What is the difference between allowance and clearance? - Answer✔✔Allowance is the tightest possible fit, while clearance is the loosest possible fit. Using datums helps eliminate __________. - Answer✔✔Errors in measurement What is the difference between local and general notes on a blueprint? - Answer✔✔Local notes apply to specific items or areas, while general notes apply to the entire drawing What type of drawing defines how the product is going to be manufactured? - Answer✔✔Process drawing How is a half scale drawing written? - Answer✔✔1: Which of the following lists the proper digital caliper calibration steps in order? - Answer✔✔Turn on the caliper display, close the jaws, press the zero button Why are dial calipers the most widely used precision measuring instrument on the shop floor? - Answer✔✔They are easy to carry They take measurements quickly They are reasonably accurate How often should a micrometer's calibration be checked? - Answer✔✔Every few months Which of the following items can affect a micrometer's measurement? - Answer✔✔Dust Oil Shavings Burrs Force is any attempt to change the motion of an object and is measured in __________. - Answer✔✔Newtons (N) and pound-force (lbf)
Potential energy is stored energy until it is allowed to move, then it becomes __________. - Answer✔✔Kinetic energy Mass is the amount of __________ the object contains. - Answer✔✔Matter Air supplied to a pneumatic system is supplied through the __________ line. - Answer✔✔Supply A(n) __________ provides power to a hydraulic system by pumping oil from a reservoir into the supply lines.. - Answer✔✔Pump What can compressed air that is less than 30 psi be used for? - Answer✔✔Cleaning work areas A regulator is used in pneumatics to __________. - Answer✔✔Control outlet pressure in a circuit The control devices used in pneumatics are called __________. - Answer✔✔Valves What pneumatic component provides straight line motion? - Answer✔✔Cylinder DCV stands for __________. - Answer✔✔Directional control valve Leaks in a fluid power system can cause two issues. The first is premature failure of the power sources due to overloading. What is the second issue? - Answer✔✔Personnel hazard __________ is the amount of force exerted to move electrons. - Answer✔✔Voltage A(n) __________ diagram uses symbols to represent electrical devices and how they are connected. - Answer✔✔Schematic
The rate at which electricity is converted into some other usable form like heat is called __________. - Answer✔✔Power Which of the following is a formula for calculating power? - Answer✔✔P = I × E Which of the following is a type of circuit protection device? - Answer✔✔Fuse Which term is defined by the total operating current of a circuit? - Answer✔✔Full Load Amperage Devices called __________ often serve as the brains of an automated machine. - Answer✔✔Relays What devices are wired to the relay circuit and are turned on in sequence to create the steps of operation? - Answer✔✔Output Which of the following elements describes two or more normally closed input switches in series? NOR NOT NAND OR - Answer✔✔NOR A motor control circuit is a common application of what type of logic element? - Answer✔✔Memory Which one of the following logic elements describes a circuit with two normally open input switches in series? OR NAND AND NOT - Answer✔✔AND
What type of drawing is a ladder diagram? - Answer✔✔Electrical schematic Which of the following is not a component of a ladder diagram? Input device Output device Conductor Valve - Answer✔✔Valve What device is used before a motor that allows electricity to flow to the motor? - Answer✔✔Motor starter A power diagram is needed with a ladder diagram to __________. - Answer✔✔Determine the power device operation when the output is energized An electromechanical relay includes which of these components? Two sets of NO contacts, and a solenoid coil NO contacts, NC contacts, and a solenoid coil Two sets of NC contacts, and a solenoid coil NO and NC contacts and a ferrous element - Answer✔✔NO contacts, NC contacts, and a solenoid coil Which type of device is the relay's solenoid coil in the control logic? - Answer✔✔Output Turning outputs on or off through relay contacts is called __________. - Answer✔✔Control logic Robots are classified into four groups: type of motion, servo or non-servo, number of axes, and __________. - Answer✔✔Stationary or mobile These robots are used in the food, pharmaceutical, and electronics industries. - Answer✔✔Delta
__________ targets are the only targets that can be detected by an inductive proximity sensor. - Answer✔✔Metallic A capacitive sensor uses the principle of __________ to sense the presence of an object. - Answer✔✔Dielectric
