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SACA Certification C-101 EXAM
QUESTIONS WITH ANSWERS
The three Fs of product design are form, fit and __________. - CORRECT ANSWERS ✔✔Function High product quality, quick delivery, low costs are the primary goals of what system? - CORRECT ANSWERS ✔✔Lean Manufacturing Which 5S step involves formatting 5S work instructions so that they look and read alike? - CORRECT ANSWERS ✔✔Standardize How does the 5S method aid in the goal of lean manufacturing? - CORRECT ANSWERS ✔✔Reduces the waste of excess motion, helps improve morale, and enables other lean methods to be more successful What is the interface used with CNC machines to load and monitor programs? - CORRECT ANSWERS ✔✔HMI The automation of many different manufacturing processes is done through the use of a small computer called a __________. - CORRECT ANSWERS ✔✔PLC
When a machine stops due to an problem, what would the machine's HMI typically display? - CORRECT ANSWERS ✔✔An error message. Smart sensors connected to manufacturing networks creates what level of Industry? - CORRECT ANSWERS ✔✔Industry 4. What standard introduced in the early 1980s established a method to physically connect machines from different manufacturers enabling them to communicate to one another? - CORRECT ANSWERS ✔✔Ethernet Which IIoT application monitors equipment during normal operation to prevent failures to the equipment? - CORRECT ANSWERS ✔✔Predictive maintenance Occupational Safety and Health Administration(OSHA) develops __________ for safety retail and service industries to construction and manufacturing. - CORRECT ANSWERS ✔✔Standards The regulation that requires manufacturers to document and report information on the types of chemicals they use, store, release into the environment, or dispose of is known as EPCRA. Is this statement TRUE or FALSE? - CORRECT ANSWERS ✔✔True The use of ___________________marked the advent of the third industrial revolution? - CORRECT ANSWERS ✔✔Computers
In the event of an evacuation alarm, employees should __________. - CORRECT ANSWERS ✔✔Shut down their machines and leave the building After exposure to most chemicals the eyes should be flushed continuously for __________ minutes. - CORRECT ANSWERS ✔✔ 15 Grease is made from a liquid lubricant with what added to it to make it semi-solid? - CORRECT ANSWERS ✔✔Thickeners What does the GHS hazardous material classification systems use to identify the danger of a material? - CORRECT ANSWERS ✔✔Pictograms Every Safety Data Sheet must follow the same format that has __________ sections. - CORRECT ANSWERS ✔✔ 16 Safe handling procedures of chemicals are found in the __________. - CORRECT ANSWERS ✔✔SDS __________ is a system that rotates chemical stock to ensure they are used within their shelf life. - CORRECT ANSWERS ✔✔First in, first out An orange DOT label indicates the material is __________. - CORRECT ANSWERS ✔✔Explosive
Before shipping a hazardous material, review the __________, which provides directions for packaging, labels, UN ID, and required paperwork for shipment. - CORRECT ANSWERS ✔✔DOT Hazardous Materials Table The first step in fire and electrical safety is __________. - CORRECT ANSWERS ✔✔Educating employees on fire hazards and prevention When welding, keep combustible material at least __________ away from the area. - CORRECT ANSWERS ✔✔35 feet (10.6 meters) OSHA requires __________ inspections of fire extinguishers. - CORRECT ANSWERS ✔✔Monthly A safe work place begins by designing in safety by creating a(n) __________. - CORRECT ANSWERS ✔✔Standard operating procedure OSHA requires elevated work surfaces to have guards if the surface is __________ above ground. - CORRECT ANSWERS ✔✔4 feet (1.2 meters) A consequence of work stations with poorly designed ergonomics is __________.
- CORRECT ANSWERS ✔✔Repetitive motion injuries A common ergonomic practice to reduce injuries is to __________. - CORRECT ANSWERS ✔✔Rotate tasks among employees
What is best wrench to use to loosen a bolt? - CORRECT ANSWERS ✔✔Box end wrench What wrench is used to tighten a socket head cap screw? - CORRECT ANSWERS ✔✔Hex wrench A __________ is an important measuring tool in manufacturing because it can easily be carried in a pocket and provides quick measurements and approximate dimensions. - CORRECT ANSWERS ✔✔Machinist's rule Dimensional measurement determines physical dimensions such as __________.
- CORRECT ANSWERS ✔✔Width, height, and depth Two systems of dimensional measurement used in manufacturing are the SI Metric System and the __________. - CORRECT ANSWERS ✔✔US customary system convert inches to millimeters, multiply the inches by __________. - CORRECT ANSWERS ✔✔ 25 Convert 9/16 inch to decimal inches. - CORRECT ANSWERS ✔✔ 0 To convert fractional inches to decimal inches __________. - CORRECT ANSWERS ✔✔Divide the numerator by the denominator
Which type of drawing view gives the impression of a three-dimensional object? - CORRECT ANSWERS ✔✔Isometric Three types of engineering drawings are __________. - CORRECT ANSWERS ✔✔Detail, process and assembly drawings What is the system of rules that specifies which type of line should be used when two lines overlap in a view? - CORRECT ANSWERS ✔✔Line precedence Which type of drawing projection method is typically used in the United States? - CORRECT ANSWERS ✔✔Third Angle What is a view projected from a primary auxiliary view called? - CORRECT ANSWERS ✔✔Secondary auxiliary view What purpose do extension lines serve in a blueprint drawing? - CORRECT ANSWERS ✔✔Extend the dimension beyond the part's actual dimension Which type of hole allows the head of a fastener to rest on a flat surface below the outer surface of the part? - CORRECT ANSWERS ✔✔Counterbored
What type of drawing defines how the product is going to be manufactured? - CORRECT ANSWERS ✔✔Process drawing How is a half scale drawing written? - CORRECT ANSWERS ✔✔1: Which of the following lists the proper digital caliper calibration steps in order? - CORRECT ANSWERS ✔✔Turn on the caliper display, close the jaws, press the zero button Why are dial calipers the most widely used precision measuring instrument on the shop floor? - CORRECT ANSWERS ✔✔They are easy to carry They take measurements quickly They are reasonably accurate How often should a micrometer's calibration be checked? - CORRECT ANSWERS ✔✔Every few months Which of the following items can affect a micrometer's measurement? - CORRECT ANSWERS ✔✔Dust Oil Shavings Burrs Force is any attempt to change the motion of an object and is measured in __________. - CORRECT ANSWERS ✔✔Newtons (N) and pound-force (lbf)
Potential energy is stored energy until it is allowed to move, then it becomes __________. - CORRECT ANSWERS ✔✔Kinetic energy Mass is the amount of __________ the object contains. - CORRECT ANSWERS ✔✔Matter Air supplied to a pneumatic system is supplied through the __________ line. - CORRECT ANSWERS ✔✔Supply A(n) __________ provides power to a hydraulic system by pumping oil from a reservoir into the supply lines.. - CORRECT ANSWERS ✔✔Pump What can compressed air that is less than 30 psi be used for? - CORRECT ANSWERS ✔✔Cleaning work areas A regulator is used in pneumatics to __________. - CORRECT ANSWERS ✔✔Control outlet pressure in a circuit The control devices used in pneumatics are called __________. - CORRECT ANSWERS ✔✔Valves What pneumatic component provides straight line motion? - CORRECT ANSWERS ✔✔Cylinder
While this point is critical for circuit safety, it also makes a convenient common reference point for point voltage measurements. - CORRECT ANSWERS ✔✔Ground Current is more dangerous to measure than voltage. Is this statement true or false? - CORRECT ANSWERS ✔✔True A(n) __________ is a measurement device specifically used to measure only voltage. - CORRECT ANSWERS ✔✔Voltmeter To find the total resistance in a series circuit, __________. - CORRECT ANSWERS ✔✔Add the individual resistances Which of the following is a formula for calculating total resistance in a parallel circuit? - CORRECT ANSWERS ✔✔RT = 1/(1/R1 + 1/R2 + 1/R3) Ohm's Law for calculating voltage is __________. - CORRECT ANSWERS ✔✔E = I × R Where there is no continuity found when testing with a DMM, the screen may display this. - CORRECT ANSWERS ✔✔OL If a wire has continuity, it __________. - CORRECT ANSWERS ✔✔Has a complete path for current to flow
The rate at which electricity is converted into some other usable form like heat is called __________. - CORRECT ANSWERS ✔✔Power Which of the following is a formula for calculating power? - CORRECT ANSWERS ✔✔P = I × E Which of the following is a type of circuit protection device? - CORRECT ANSWERS ✔✔Fuse Which term is defined by the total operating current of a circuit? - CORRECT ANSWERS ✔✔Full Load Amperage Devices called __________ often serve as the brains of an automated machine. - CORRECT ANSWERS ✔✔Relays What devices are wired to the relay circuit and are turned on in sequence to create the steps of operation? - CORRECT ANSWERS ✔✔Output Which of the following elements describes two or more normally closed input switches in series? NOR NOT NAND OR - CORRECT ANSWERS ✔✔NOR
An electromechanical relay includes which of these components? Two sets of NO contacts, and a solenoid coil NO contacts, NC contacts, and a solenoid coil Two sets of NC contacts, and a solenoid coil NO and NC contacts and a ferrous element - CORRECT ANSWERS ✔✔NO contacts, NC contacts, and a solenoid coil Which type of device is the relay's solenoid coil in the control logic? - CORRECT ANSWERS ✔✔Output Turning outputs on or off through relay contacts is called __________. - CORRECT ANSWERS ✔✔Control logic Robots are classified into four groups: type of motion, servo or non-servo, number of axes, and __________. - CORRECT ANSWERS ✔✔Stationary or mobile These robots are used in the food, pharmaceutical, and electronics industries. - CORRECT ANSWERS ✔✔Delta Servo Robots use Pmove or point move to program the robots movements. The points are most often recorded using a __________. - CORRECT ANSWERS ✔✔Teach pendant
What is the purpose of the robot program? - CORRECT ANSWERS ✔✔Sequencing the steps Many of the safety devices for the robot are designed to protect the human interaction with the robot. Which is the only safety device designed for the operator to protect the robot? - CORRECT ANSWERS ✔✔Emergency stop Powering up a servo robot includes more than just turning on the power. A safety precheck is completed before any power up. The precheck includes __________. - CORRECT ANSWERS ✔✔Checking dress code, clean and clear workcell The Home position is the __________. - CORRECT ANSWERS ✔✔Prescribed position for the robot where all sensors are activated Robot grippers are classified according to __________ and number of fingers. - CORRECT ANSWERS ✔✔Power ... (Pneumatic or Electric) Teaching points requires an open program and __________. - CORRECT ANSWERS ✔✔Teach pendant Before running the robot, the operator should perform prestart checks, power up and enable the drives, and __________. - CORRECT ANSWERS ✔✔Home the robot
