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Manual do operador trator de esteira D6K
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Em oferta
October 2011
DHA1-Up (LGP) NCF1-Up (XL) FBH1-Up (XL)
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Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. You must not use this product in any manner different from that considered by this manual without first satisfying yourself that you have considered all safety rules and precautions applicable to the operation of the product in the location of use, including site-specific rules and precautions applicable to the worksite. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available.
When replacement parts are required for this product Caterpillar recommends using Cat re- placement parts or parts with equivalent speci- fications including, but not limited to, physical dimensions, type, strength and material.
Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or death.
In the United States, the maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual of the owner's choosing.
Foreword
This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.
This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.
Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.
Whenever a question arises regarding your machine, or this publication, please consult your Caterpillar dealer for the latest available information.
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.
The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.
Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.
Foreword
It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.
Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Caterpillar dealer for further information.
Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) has changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Illustration 1^ g
Where:
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
Safety Section Safety Messages
Replace any safety message that is damaged or missing. If a safety message is attached to a part of the machine that is replaced, install a safety message on the replacement part. Any Cat dealer can provide new safety messages.
Safety message (1) is positioned on the left-hand side of the cab post in view of the operator.
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Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Con- tact any Cat dealer for replacement manuals. Proper care is your responsibility.
Safety message (2) is positioned on the left-hand side of the cab post in view of the operator.
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A seat belt should be worn at all times during ma- chine operation to prevent serious injury or death in the event of an accident or machine overturn. Failure to wear a seat belt during machine opera- tion may result in serious injury or death.
Safety Section Safety Messages
Safety message (3) is positioned on the left rear side of the cab post.
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Structural damage, an overturn, modification, al- teration, or improper repair, can impair this struc- ture's protective capability thereby voiding this certification. Do not weld on or drill holes in the structure. Consult a Caterpillar dealer to deter- mine this structure's limitations without voiding its certification.
This machine has been certified to the standards that are listed on the certification plate. The maximum mass of the machine, which includes the operator and the attachments without a payload, should not exceed the mass on the certification plate.
Safety message (4) is located in the right side of the cab on the rear support.
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This machine is equipped with a Caterpillar Product Link radio communication device which must be deactivated within 6.0 m (20 ft) of a blast zone. Failure to do so could result in serious injury or death.
Refer to Special Instruction, REHS1642, “Operation of the Product Link System” for additional information.
Safety Section Safety Messages
Safety message (9) is located inside the engine compartment.
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Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in serious injury or death.
Safety message (10) is located on the blade angle cylinders.
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To prevent possible personal injury during instal- lation and removal of the laser receivers, lower the mast to the minimum height and use an approved access system to reach the mounting locations of the laser receivers at the top of the mast. Do not climb on the blade.
Safety message (11) is located on the front of the cooling system fan door.
g
Rotating fan blades can result in personal injury or death.
Stop the engine and allow the fan to come to a complete stop before making any test or adjust- ment.
Before starting the engine, make sure all of the finger guards are installed and the guard door is closed. Do not allow any tools or test equipment to protrude or vibrate into the path of the rotating fan blades.
Safety Section Safety Messages
Safety message (12) is located in two places. One location is under the access door to the radiator cap. The other location is outside the access door in the front bottom guard.
g
Pressurized system! Hot coolant can cause seri- ous burns, injury or death. To open the cooling system filler cap, stop the engine and wait until the cooling system components are cool. Loosen the cooling system pressure cap slowly in order to relieve the pressure. Read and understand the Op- eration and Maintenance Manual before perform- ing any cooling system maintenance.
If your machine is equipped with the AccuGrade - Laser System, this safety message is located on each leg of the tripod for the laser.
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Movement of the transmitter could cause unex- pected blade movement. Death or serious injury could occur. Turn off the transmitter before you move the transmitter or before you adjust the transmitter.
Safety Section General Hazard Information
When the steering lever is moved with the transmis- sion in NEUTRAL or in gear, and the engine is running, the machine will turn. Engage the steering control lock by engaging the parking brake in order to prevent ma- chine movement.
Air Conditioner (2)
This message is located on the heater and air conditioner group underneath the left-hand access door.
Illustration 5^ g
This message for the air conditioner has the appropriate information for the following services: the air conditioner lubricant, the refrigerant charge, and the refrigerant capacity.
Reference: See Operation and Maintenance Manual, “Maintenance Interval Schedule” for all maintenance recommendations.
Follow instruction in order to avoid engine damage.
Product Link (3)
Illustration 6^ g
If your machine is equipped with the Product Link System, this additional message is located in the cab on the rear left C post.
The Product Link System is a satellite communication device that transmits information regarding the machine back to Caterpillar and Caterpillar dealers and customers. All logged events and diagnostic codes that are available to the Caterpillar Electronic Technician (ET) on the CAT data link can be sent to the satellite. Information can also be sent to the Product Link System. The information is used to improve Caterpillar products and Caterpillar services.
Refer to Operation and Maintenance Manual, “Product Link” for more information.
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SMCS Code: 7000
Illustration 7^ g
Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls. Attach the warning tag before you service the equipment or before you repair the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Cat dealer.
Operating the machine while distracted can result in the loss of machine control. Use extreme cau- tion when using any device while operating the machine. Operating the machine while distracted can result in personal injury or death.
Know the width of your equipment in order to maintain proper clearance when you operate the equipment near fences or near boundary obstacles.
Safety Section General Hazard Information
Be aware of high voltage power lines and power cables that are buried. If the machine comes in contact with these hazards, serious injury or death may occur from electrocution.
Illustration 8^ g
Wear a hard hat, protective glasses, and other protective equipment, as required.
Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.
Make sure that all protective guards and all covers are secured in place on the equipment.
Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, and from steps.
Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.
Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.
Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be present. Inhaling the fumes that are released from a flame that contacts air conditioner refrigerant can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.
Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.
Obey all local regulations for the disposal of liquids.
Use all cleaning solutions with care. Report all necessary repairs.
Do not allow unauthorized personnel on the equipment.
Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.
When you perform maintenance above ground level, use appropriate devices such as ladders or man lift machines. If equipped, use the machine anchorage points and use approved fall arrest harnesses and lanyards.
Pressurized air and/or water can cause debris and/or hot water to be blown out. The debris and/or hot water could result in personal injury.
When pressurized air and/or pressurized water is used for cleaning, wear protective clothing, protective shoes, and eye protection. Eye protection includes goggles or a protective face shield.
The maximum air pressure for cleaning purposes must be reduced to 205 kPa (30 psi) when the nozzle is deadheaded and the nozzle is used with an effective chip deflector and personal protective equipment. The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi).
Pressure can be trapped in a hydraulic system. Releasing trapped pressure can cause sudden machine movement or attachment movement. Use caution if you disconnect hydraulic lines or fittings. High-pressure oil that is released can cause a hose to whip. High-pressure oil that is released can cause oil to spray. Fluid penetration can cause serious injury and possible death.
Pressure can be trapped in the hydraulic circuit long after the engine has been stopped. The pressure can cause hydraulic fluid or items such as pipe plugs to escape rapidly if the pressure is not relieved correctly.
Do not remove any hydraulic components or parts until pressure has been relieved or personal injury may occur. Do not disassemble any hydraulic components or parts until pressure has been relieved or personal injury may occur. Refer to the Service Manual for any procedures that are required to relieve the hydraulic pressure.
Safety Section Crushing Prevention and Cutting Prevention
Illustration 11^ g
Improperly disposing of waste can threaten the environment. Potentially harmful fluids should be disposed of according to local regulations.
Always use leakproof containers when you drain fluids. Do not pour waste onto the ground, down a drain, or into any source of water.
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SMCS Code: 7000
Support the equipment properly before you perform any work or maintenance beneath that equipment. Do not depend on the hydraulic cylinders to hold up the equipment. Equipment can fall if a control is moved, or if a hydraulic line breaks.
Do not work beneath the cab of the machine unless the cab is properly supported.
Unless you are instructed otherwise, never attempt adjustments while the machine is moving or while the engine is running.
Never jump across the starter solenoid terminals in order to start the engine. Unexpected machine movement could result.
Whenever there are equipment control linkages the clearance in the linkage area will change with the movement of the equipment or the machine. Stay clear of areas that may have a sudden change in clearance with machine movement or equipment movement.
Stay clear of all rotating and moving parts.
If it is necessary to remove guards in order to perform maintenance, always install the guards after the maintenance is performed.
Keep objects away from moving fan blades. The fan blade will throw objects or cut objects.
Do not use a kinked wire cable or a frayed wire cable. Wear gloves when you handle wire cable.
When you strike a retainer pin with force, the retainer pin can fly out. The loose retainer pin can injure personnel. Make sure that the area is clear of people when you strike a retainer pin. To avoid injury to your eyes, wear protective glasses when you strike a retainer pin.
Chips or other debris can fly off an object when you strike the object. Make sure that no one can be injured by flying debris before striking any object.
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SMCS Code: 7000
Do not touch any part of an operating engine. Allow the engine to cool before any maintenance is performed on the engine. Relieve all pressure in the air system, in the oil system, in the lubrication system, in the fuel system, or in the cooling system before any lines, fittings or related items are disconnected.
When the engine is at operating temperature, the engine coolant is hot. The coolant is also under pressure. The radiator and all lines to the heaters or to the engine contain hot coolant.
Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.
Safety Section Fire Prevention and Explosion Prevention
Check the coolant level only after the engine has been stopped.
Ensure that the filler cap is cool before removing the filler cap. The filler cap must be cool enough to touch with a bare hand. Remove the filler cap slowly in order to relieve pressure.
Cooling system conditioner contains alkali. Alkali can cause personal injury. Do not allow alkali to contact the skin, the eyes, or the mouth.
Hot oil and hot components can cause personal injury. Do not allow hot oil to contact the skin. Also, do not allow hot components to contact the skin.
Remove the hydraulic tank filler cap only after the engine has been stopped. The filler cap must be cool enough to touch with a bare hand. Follow the standard procedure in this manual in order to remove the hydraulic tank filler cap.
Electrolyte is an acid. Electrolyte can cause personal injury. Do not allow electrolyte to contact the skin or the eyes. Always wear protective glasses for servicing batteries. Wash hands after touching the batteries and connectors. Use of gloves is recommended.
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SMCS Code: 7000
Illustration 12^ g
All fuels, most lubricants, and some coolant mixtures are flammable.
To minimize the risk of fire or explosion, Caterpillar recommends the following actions.
Always perform a Walk-Around Inspection, which may help you identify a fire hazard. Do not operate a machine when a fire hazard exists. Contact your Cat dealer for service.
Understand the use of the primary exit and alternative exit on the machine. Refer to Operation and Maintenance Manual, “Alternative Exit”.
Do not operate a machine with a fluid leak. Repair leaks and clean up fluids before resuming machine operation. Fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire. A fire may cause personal injury or death.
Remove flammable material such as leaves, twigs, papers, trash, and so on. These items may accumulate in the engine compartment or around other hot areas and hot parts on the machine.
Keep the access doors to major machine compartments closed and access doors in working condition in order to permit the use of fire suppression equipment, in case a fire should occur.
Clean all accumulations of flammable materials such as fuel, oil, and debris from the machine.
Do not operate the machine near any flame.
Keep shields in place. Exhaust shields (if equipped) protect hot exhaust components from oil spray or fuel spray in case of a break in a line, in a hose, or in a seal. Exhaust shields must be installed correctly.
Do not weld or flame cut on tanks or lines that contain flammable fluids or flammable material. Empty and purge the lines and tanks. Then clean the lines and tanks with a nonflammable solvent prior to welding or flame cutting. Ensure that the components are properly grounded in order to avoid unwanted arcs.
Dust that is generated from repairing nonmetallic hoods or fenders may be flammable and/or explosive. Repair such components in a well ventilated area away from open flames or sparks. Use suitable Personal Protection Equipment (PPE).
Inspect all lines and hoses for wear or deterioration. Replace damaged lines and hoses. The lines and the hoses should have adequate support and secure clamps. Tighten all connections to the recommended torque. Damage to the protective cover or insulation may provide fuel for fires.
Safety Section Fire Prevention and Explosion Prevention
An exposed wire on the ground cable between the battery and the disconnect switch may cause the disconnect switch to be bypassed if the exposed area comes into contact with a grounded surface. This may result in an unsafe condition for servicing the machine. Repair components or replace components before servicing the machine.
Fire on a machine can result in personal injury or death. Exposed battery cables that come into contact with a grounded connection can result in fires. Replace cables and related parts that show signs of wear or damage. Contact your Cat dealer.
Check electrical wires daily. If any of the following conditions exist, replace parts before you operate the machine.
Make sure that all clamps, guards, clips, and straps are reinstalled correctly. This will help to prevent vibration, rubbing against other parts, and excessive heat during machine operation.
Attaching electrical wiring to hoses and tubes that contain flammable fluids or combustible fluids should be avoided.
Consult your Cat dealer for repair or for replacement parts.
Keep wiring and electrical connections free of debris.
Do not bend high-pressure lines. Do not strike high-pressure lines. Do not install any lines that are bent or damaged. Use the appropriate backup wrenches in order to tighten all connections to the recommended torque.
Illustration 15^ g
Check lines, tubes, and hoses carefully. Wear Personal Protection Equipment (PPE) in order to check for leaks. Always use a board or cardboard when you check for a leak. Leaking fluid that is under pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. A pin hole leak can cause severe injury. If fluid is injected into your skin, you must get treatment immediately. Seek treatment from a doctor that is familiar with this type of injury.
Replace the affected parts if any of the following conditions are present:
Make sure that all clamps, guards, and heat shields are installed correctly. During machine operation, this will help to prevent vibration, rubbing against other parts, excessive heat, and failure of lines, tubes, and hoses.
Do not operate a machine when a fire hazard exists. Repair any lines that are corroded, loose, or damaged. Leaks may provide fuel for fires. Consult your Cat dealer for repair or for replacement parts. Use genuine Cat parts or the equivalent, for capabilities of both the pressure limit and temperature limit.
Safety Section Fire Safety
Ether (if equipped) is commonly used in cold-weather applications. Ether is flammable and poisonous.
Follow the correct cold engine starting procedures. Refer to the section in the Operation and Maintenance Manual with the label “Engine Starting”.
Do not spray ether manually into an engine if the machine is equipped with a thermal starting aid for cold weather starting.
Use ether in well ventilated areas. Do not smoke while you are replacing an ether cylinder or while you are using an ether spray.
Do not store ether cylinders in living areas or in the operator compartment of a machine. Do not store ether cylinders in direct sunlight or in temperatures above 49° C (120.2° F). Keep ether cylinders away from open flames or sparks.
Dispose of used ether cylinders properly. Do not puncture an ether cylinder. Keep ether cylinders away from unauthorized personnel.
As an additional safety measure, keep a fire extinguisher on the machine.
Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire extinguisher regularly. Follow the recommendations on the instruction plate.
Consider installation of an aftermarket Fire Suppression System, if the application and working conditions warrant the installation.
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SMCS Code: 7000
Note: Locate secondary exits and how to use the secondary exits before you operate the machine.
Note: Locate fire extinguishers and how to use a fire extinguisher before you operate the machine.
If you find that you are involved in a machine fire, your safety and that of others on site is the top priority. The following actions should only be performed if the actions do not present a danger or risk to you and any nearby people. At all times you should assess the risk of personal injury and move away to a safe distance as soon as you feel unsafe.
Move the machine away from nearby combustible material such as fuel/oil stations, structures, trash, mulch, and timber.
Lower any implements and turn off the engine as soon as possible. If you leave the engine running, the engine will continue to feed a fire. The fire will be fed from any damaged hoses that are attached to the engine or pumps.
If possible, turn the battery disconnect switch to the OFF position. Disconnecting the battery will remove the ignition source in the event of an electrical short. Disconnecting the battery will eliminate a second ignition source if electrical wiring is damaged by the fire, resulting in a short circuit.
Notify emergency personnel of the fire and your location.
If your machine is equipped with a fire suppression system, follow the manufacturers procedure for activating the system.
Note: Fire suppression systems need to be regularly inspected by qualified personnel. You must be trained to operate the fire suppression system.
Use the on-board fire extinguisher and use the following procedure:
1. Pull the pin. 2. Aim the extinguisher or nozzle at the base of the fire. 3. Squeeze the handle and release the extinguishing agent. 4. Sweep the extinguisher from side to side across the base of the fire until the fire is out.
Remember, if you are unable to do anything else, shut off the machine before exiting. By shutting off the machine, fuels will not continue to be pumped into the fire.
If the fire grows out of control, be aware of the following risks: