Manual do compressor Chicago Pneumátic CPA 7, CPA 10, CPA 15, CPA 20, Manuais, Projetos, Pesquisas de Mecânica

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Part List

CPA 7, CPA 10, CPA 15, CPA 20 &

IVR AIR Compressor

Industrial Air

High-performance products.

Designed for you!

Compressors

OWNERSHIP DATA

Unittype:.......................... ................................. ................. Owner's machine No.:......................................................... ...... Motortype:......................................................................... Unit Serial No.:........................... ............................................... Deliverydate: ..................................................................... Motor serial No.: ........................... ............................................ Service Plan:................... ................................. ................. First start-up date:

Capacity:........................... ................................. ....................... Local CP Representatives Name: ............................ .................................. ................. ................................. ................................................. ................. ..................... Address:....................................................................................................................... ............................................................................. Telephone: ...................................... ................. ................... Contact persons: Service: ............................................................ .... Telex: ............................. .................. ................................... Parts .............................. ... ...................................

SAFETY PRECAUTIONS

To be read attentively and acted accordingly before installing, operating or repairing the unit. These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires additional safety precautions typical to the application which are not included herein. In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and precautions are of special importance.

When operating this unit, the operator must employ safe working practices and observe all related local work safety requirements and ordinances. The owner is responsible for maintaining the unit in a safe operating condition. Parts and accessories shall be replaced if unsuitable for safe operation. Installation, operation, maintenance and repairshall only be erformed by authorized, trained, competent personnel. Normal ratings (pressures, temperatures, time settings etc.) shall be durably marked. Any modifications on the compressor shall only be performed in agreement with CP and under supervision of authorized, competent personnel. If any statement in this book, especially with regard to safety, does not comply with local legislation, the stricter of the two shall apply. These precautions are general and cover several machine types and equipment; hence some statements may not apply to the unit(s) described in this book. Installation Apart from general engineering practice in conformity with the local safety regulations, the following directives are specially stressed:

1. A compressor shall be lifted only with adequate equipment in conformity with local safety rules. Loose or pivoting parts shall be securely fastened before lifting. It is strictly forbidden do dwell or stay in the risk zone under a lifted load. Lifting acceleration and retardation shall be kept within safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. Any blanking flanges, plugs, caps and desiccant bags shall be removed before connecting up the pipes. Distribution pipes and connections shall be of correct size and suitable for the working pressure. 3. Place the unit where the ambient air is as cool and clean as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care shall be taken to minimize the entry of moisture with the inlet air. 4. The aspirated air shall be free from flammable fumes or vapours, e.g. paint solvents, that can lead to internal fire or explosion. 5. Air-cooled units shall be installed in such a way that an adequate flow of cooling air is available and that the exhausted air does not recirculate to the inlet. 6. Arrange the air intake so that loose clothing of people cannot be sucked in. 7. Ensure that the discharge pipe from the compressor to the after cooler or air net is free to expand under heat and that it is not in contact with or close to flammable material. 8. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain. 9. If remote control is installed, the unit shall bear an obvious sign reading: DANGER: This machine is remotely controlled and may start without warning. As a further safeguard, persons switching or remotely controlled units shall take adequate precautions to ensure that there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the start equipment. 10. On units with automatic start-stop system, a sign stating "This machine may start without warning" shall be attached near the instrument panel. 11. In multiple compressor systems manual valves shall be installed to isolate each compressor. Non-return valves (check valves) shall not be relied upon for isolating pressure systems. 12. Never remove ortamper with the safety devices, guards or insulations fitted on the unit. Every pressure vessel or auxiliary installed outside the unit to contain air above atmospheric.

CONTENTS

• HOW TO READ THIS SPARE PART LIST? Title Page
• DRIVE ARRANGEMENT 6- STANDARD UNITS
• AIR INLET 8-
• OIL SYSTEM 10-
• COOLING SYSTEM 12-
• CANOPY - TANK MOUNTED 14-
• CANOPY - TANK MOUNTED WITH DRYER 16-
• CUBICLE 18-
• CANOPY - TANK MOUNTED - CPA 15 IVR 20-
• CANOPY - TANK MOUNTED - WITH DRYER - CPA 15 IVR 22-
• CUBICLE - CPA 15 IVR 24-
• AIR DRYER 26-
• UNLOADER ASSEMBLY 28-
• SERVICE KITS 30-

How to read this spare part list?

For each drawing corresponds a table including the references of the part marked on the drawing.

When several part numbers can be found for the same part, the unit type on which the part is used is mentioned according the fo llowing rules :

• The numbers followed by " hp " corresponds to the power of the fixed speed unit in horse power

Here is the reminder of correspondance between the horse power (hp) and power in kW :

hp kW 7 5. 10 7. 15 10 20 15

example : 15 hp corresponds to the 15 horse power units.

• The mention IVR represents the variable speed units.
• The corresponding pressures are indicated as follow: 8, 10, and 13 for the 8 bar variants, 10 bar variants, and 13 bar variants.
• The different voltages are represented with the nominal voltage/frequency in Hz.

example : 400V/50Hz for the 400 Volt 50 Hertz variant.

For example :

• The motor 6236 1502 00 is used in all 20 horse power units at 400V and 50Hz.

1180 1 MOTOR

2205 1186 06 20hp 400V /50Hz 2205 1186 07 25hp 400V /50Hz 2205 1186 08 30hp 400V /50Hz 2205 1186 09 40hp 400V /50Hz

Ref Part Number Qty Description Remark

Ref Part Number Qty Description Remark

DRIVE ARRANGEMENT

1010 9096 9287 00 1 Support assly 1020 2205 4572 01 1 Screw 1040 1616 6575 80 1 Element 1070 0211 1326 00 4 Screw 1080 0300 0139 00 4 Plain washer 1090 0333 2125 00 4 Spring washer 2010 1 Pulley drive 2205 1091 00 CPA 7 7bar(e) 2205 1092 00 CPA 7 10bar(e) 2205 1008 00 CPA 10 7bar(e) 2205 1044 00 CPA 10 10bar(e) 2205 1010 00 CPA 10 13bar(e) 2205 1004 00 CPA 15 7bar(e) 2205 1005 00 CPA 15 10bar(e) 2205 1007 00 CPA 15 13bar(e) 2205 1004 00 CPA 20 7bar(e) 2205 1005 00 CPA 20 10bar(e) 2205 1007 00 CPA 20 13bar(e) 2020 1 Pulley driven 9096 8073 01 CPA 7 7bar(e) 2205 1002 00 CPA 7 10bar(e) 9096 8073 01 CPA 10 7bar(e) 2205 1002 00 CPA 10 10bar(e) 2205 1002 00 CPA 10 13bar(e) 9096 8073 01 CPA 15 7bar(e) 2205 1002 00 CPA 15 10bar(e) 2205 1002 00 CPA 15 13bar(e) 2205 1001 00 CPA 20 7bar(e) 2205 1001 00 CPA 20 10bar(e) 2205 1001 00 CPA 20 13bar(e) 2030 2 V-belt 9096 9058 02 CPA 7 7bar(e) 9096 9058 65 CPA 7 10bar(e) 9096 9058 63 CPA 10 7bar(e) 9096 9058 03 CPA 10 10bar(e) 9096 9058 02 CPA 10 13bar(e) 9096 9058 06 CPA 15 7bar(e) 9096 9058 05 CPA 15 10bar(e) 9096 9058 63 CPA 15 13bar(e) 9096 9058 07 CPA 20 7bar(e) 9096 9058 63 CPA 20 10bar(e) 9096 9058 04 CPA 20 13bar(e) 3010 1 Motor 2205 1069 00 CPA 7 2205 1070 00 CPA 10 2205 1071 00 CPA 15 2205 1072 00 CPA 20

3020 1 Name plate 9096 8056 01 CPA 7 9096 8056 02 CPA 10 9096 8056 03 CPA 15 9096 8056 04 CPA 20 4010 0246 1956 26 2 Stud 4020 0301 2344 00 4 Plain washer 4030 0333 2130 00 4 Spring washer 4040 0266 1111 00 2 Nut 4050 2205 1014 00 4 Buffer 4060 2205 1029 00 2 Bush 4070 0147 1360 00 2 Screw 4080 0266 2112 00 1 Nut 4090 2205 4572 01 1 Stud 4100 2205 1022 00 1 Fan hub 4110 1 Fan 2205 1076 80 CPA 7 2205 1076 80 CPA 10 2205 1076 81 CPA 15 2205 1076 81 CPA 20 4120 0333 2136 00 1 Spring washer 4130 0211 1415 00 1 Screw 4140 1 Motor duct 9095 3272 80 CPA 7 9095 3272 80 CPA 10 9095 3272 81 CPA 15 9095 3272 81 CPA 20 4150 0211 1244 00 3 Screw 4160 0301 2327 00 3 Plain washer 4170 0333 2119 00 3 Spring washer

AIR INLET

OIL SYSTEM

Ref Part Number Qty Description Remark

Ref Part Number Qty Description Remark

OIL SYSTEM

1010 9095 3314 80 1 Vessel 1020 2200 7599 10 1 Sight glass 1030 2205 1090 00 1 Copper washer 1040 9096 8061 00 1 Plug 1050 2205 4314 18 1 O ring 1060 0852 0010 45 1 Ball valve 1061 9095 3198 05 1 Elbow 1064 9095 3160 12 1 Plug 1065 0653 1062 00 1 Copper washer 1120 9095 2496 06 1 Data plate 1130 0129 3107 00 4 Blind rivet 1140 9096 9918 10 1 Decal

Ref Part Number Qty Description Remark

Ref Part Number Qty Description Remark

COOLING SYSTEM

1080 0211 1249 03 6 Screw 1090 0333 2119 00 6 Spring washer 1100 6 Plain washer 0301 2321 00 CPA 7 0301 2321 00 CPA 10 0300 0130 00 CPA 15 2010 1 Oil cooler 2205 1011 00 CPA 7 2205 1011 00 CPA 10 2205 1012 00 CPA 15 2205 1013 00 CPA 20 3020 9096 9090 00 1 Flexible 3021 0661 1000 27 1 Seal washer 3040 1 Pipe 9095 3330 81 CPA 9095 3330 81 CPA 9095 3330 81 CPA 9095 3330 80 CPA 3080 9095 3325 00 1 Pipe 4010 2205 4691 00 1 MPV 4030 1079 5840 34 1 Nipple 2205 4626 80 1 Thermostatic valve assembly 5010 2205 4626 00 1 Thermostatic valve 5020 6211 4722 50 1 Oil filter 5030 9096 9111 00 1 Tee 6010 9090 0239 00 1 Pressure gauge 6015 0333 2112 00 2 Spring washer 6020 9090 1583 00 1 Coupling

CANOPY - TANK MOUNTED

CANOPY - TANK MOUNTED WITH DRYER

Ref Part Number Qty Description Remark

Ref Part Number Qty Description Remark

CANOPY - TANK MOUNTED WITH DRYER

1005 9096 9288 00 1 Frame 1013 9096 9289 00 2 Closing plate 1080 0211 1246 00 4 Screw 1090 0333 2119 00 4 Spring washer 1120 0852 0010 46 1 Ball valve 1130 1616 2987 00 8 Rubber plug 1160 9095 2496 02 1 Data plate 1170 0129 3107 00 4 Blind rivet 1200 1089 9068 01 2 Key canopy 1210 0226 1140 00 4 Screw 1220 9095 3267 03 1 Suction foam 2230 1 Decal - D 9096 9491 00 CPA 15 9096 9491 00 CPA 20 2010 9096 8045 00 1 Baffle 2) 2020 1 Baffle 2) 9096 9290 00 CPA 7 9096 9290 00 CPA 10 9096 9290 00 CPA 15 2040 9096 9284 00 1 Door 2) 2050 9096 9280 80 1 Door 2) 2060 9096 9496 00 1 Door 2) 2070 9096 9607 80 1 Panel 1) 2080 9096 9279 00 1 Roof 1) 2090 9096 9283 00 1 Corner baffle 3) 3010 1 Air receiver 9096 9497 00 CPA 7-10-15-20, 7-10bar(e) 300 Liters 9096 9497 21 CPA-D 10-15-20, 13bar(e) 300 Liters 9096 9352 00 CPA 7-10-15-20, 7-10-13bar(e) 500 Liters 3020 0147 1360 03 4 Hex bolt 3030 0300 0148 00 4 Plain washer 3040 0333 2130 00 4 Spring washer 3050 0574 9911 28 1 Hose assembly 3060 1079 5840 29 2 Nipple 3070 0686 3716 29 2 Plug 3080 0661 1000 33 2 Seal washer 3090 0605 4100 05 1 Bushing 3100 9095 2496 03 1 Data plate 3110 0129 3270 29 4 Blind rivet 3120 0686 6134 00 1 Plug 3130 1503 2565 41 1 Elbow 3140 1503 2531 00 1 Ball valve 3150 0560 0200 54 1 Elbow 3160 8202 0304 02 1 Ball valve 3170 1079 5840 29 1 Nipple

3180 0661 1000 29 1 Seal washer 3190 0574 9911 28 1 Hose assembly 3200 1079 5840 29 1 Nipple 3210 0661 1000 29 1 Seal washer 3220 8102 8039 40 1 Air filter 3225 8102 8039 57 1 Air filter 3230 0603 4105 03 1 Nipple 3240 9096 9460 00 1 Block 3250 0147 1249 00 2 Hex.bolt 3260 0301 2321 00 2 Plain washer 3270 0333 2119 00 2 Spring washer 3280 0298 0104 00 2 Nut 3300 0686 4206 00 1 Plug 3310 0661 1000 29 2 Seal washer 4050 9096 9606 80 1 Cubicle assy 4060 9096 8043 00 1 Cubicle door assembly 9095 3269 80 1 Cubicle door 1613 8486 00 1 Lock 9095 3245 02 1 Decal 4070 9095 3326 80 2 Hinge assembly 9095 3326 00 1 Hinge block 9095 3326 01 1 Hinge block 0147 1203 03 4 Hex.bolt 0333 2115 00 4 Spring washer 0301 2318 00 4 Plain washer 5010 9095 1835 00 1 Pressure switch 5011 9096 9146 00 1 Coupling 5020 1089 0642 01 1 Hour meter 5030 2200 7042 34 1 ES 99 controller 5040 2200 6005 89 1 Temp switch 6040 1619 3843 00 AR Seal 6050 9096 8001 23 1 Supply cable 6060 9096 8001 24 1 Cable harness 6070 9096 8001 25 1 Cable harness 7010 2205 4002 05 1 Safety valve 8010 <<< >>> 1 Air dryer 9020 9096 9072 00 1 Pipe 9025 9096 9461 00 1 Inlet pipe 9030 0605 8350 51 2 Bushing

1-3) Lined with :

1. Foam : 0395 6001 66 (AR) 20 x 2040 x 1650 (Self-adhesive)
2. Foam : 0395 6001 66 (AR) 25 x 2040 x 1650 (Self-adhesive)
3. Foam : 0395 6001 69 (AR) 50 x 2040 x 1650 (Self-adhesive)

Ref Part Number Qty Description Remark

Ref Part Number Qty Description Remark

CUBICLE

1 Cubicle 9096 9449 01 CPA 7 400V/50Hz 9096 9449 02 CPA 10 400V/50Hz 9096 9449 03 CPA 15 400V/50Hz 9096 9449 04 CPA 20 400V/50Hz 1X0:RYB 1089 0577 19 3 Terminal 1X1:PE 1089 0577 31 1 Earth terminal 1X1 1089 0577 49 3 Terminal F4-F5-F 1089 0577 61 3 Fuse holder 1X1 1 End section 1089 0577 79 CPA 7 1089 0577 79 CPA 15 1089 0577 79 CPA 20 1X0 1089 0577 82 2 End retainer F1-F2-F 1089 0612 23 3 Fuse S3 1089 0727 01 1 Emergency stop S3 1089 0727 02 2 Contact block F1-2- 1089 0728 01 3 Fuse holder F4 1089 9037 03 2 Fuse link F5-F 1089 9037 19 4 Fuse link H01 1089 9581 06 1 Hourmeter K21-K22-K 3 Contactor 1089 9647 21 CPA 7 K22 1 Contactor 1089 9647 21 CPA 10 1089 9647 21 CPA 15 1089 9647 22 CPA 20 K21-K 2 Contactor 1089 9647 22 CPA 10 1089 9647 22 CPA 15 1089 9647 24 CPA 20 F21 1 Overload 1089 9648 11 CPA 7 1089 9648 12 CPA 10 1089 9648 12 CPA 15 1089 9648 14 CPA 20

• 9095 2942 01 1 Data plate S.D. 9095 3229 00 1 Label Mounting plate 9096 8001 22 1 Plate

Motor 9096 8001 24 1 Cable Wire harness 9096 8001 25 1 Wire harness T1 9096 9481 05 1 Transformer k25 9096 9482 00 1 Phase seq. relay 9096 9603 00 1 Label

CANOPY - TANK MOUNTED - CPA 15 IVR