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Salient Reactions in Lignin During Pulping and Oxygen Bleaching, Notas de estudo de Engenharia Química

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Salient Reactions in Lignin During Pulping
and Oxygen Bleaching: An Overview
D.S. ARGYROPOULOS
INTRODUCTION
While the ether bonds of lignin cleave
efficiently under alkaline pulping conditions,
the formation of condensed structures decrease
its reactivity and diminish the solubility of re-
sidual lignin from within the pulp matrix. Dur-
ing the past several years, a number of
modifications have been proposed for the con-
ventional kraft pulping process, aimed at en-
hancing delignification. Rapid displacement
heating and modified continuous cooking are
two examples of these processes. Among the
reactions that are known to interfere with the
process of alkaline delignification are those in-
volving the formation of carbon–carbon bonds.
On another front, regulatory and eco-
nomic pressures have driven the pulp and paper
industry to implement new delignification and
bleaching practices. A major transition is the
partial replacement of chlorine or chlorine di-
oxide delignification stages with oxygen
delignification. However, the effectiveness of
an oxygen-delignification stage is limited to the
50% level. Beyond this level, severe cellulose
degradation takes place, resulting in the deteri-
oration of pulp viscosity and strength charac-
teristics. This selectivity issue is a major draw-
back of oxygen delignification.
Aromatic condensation reactions also
have been thought to decrease the reactivity of
residual lignin toward oxygen delignification
[1,2]. The reactivity of various condensed units
present in kraft pulp has been explored using
degradation techniques. Condensed structures
such as diphenylmethane (DPM) and biphenyls
were found to be resistant during oxygen
delignification and were held responsible for
the slow phase of oxygen delignification [1,3].
The reactivity of the condensed structures
within residual kraft lignin under oxygen-
delignification conditions was recently evalu-
ated in detail [4,5]. Even under homogeneous
oxidative conditions with no mass-transfer lim-
itations operating, the 5-5¢biphenyl condensed
structures were found to be fairly stable toward
the oxidation [5]. Despite the many research ef-
forts, the question of which structures are re-
sponsible for activation and which are
responsible for lignin deactivation during oxy-
gen delignification still remain unanswered. In
view of the above, we focussed our efforts on
defining the formation of DPM and 5-5'
biphenolic structures in lignin as they occur
during conventional kraft and soda pulping
conditions [6]. The accumulated kinetic data
for the formation of these species under soda
and kraft pulping conditions was then corre-
lated to known chemistry [6]. Furthermore, our
continuing efforts to understand the fundamen-
tals of oxygen delignification prompted us to
focus on systematically examining the residual
lignins within an oxygen-delignified fibre [7].
To do this, a newly developed method for iso-
lating residual lignin [8], which provides resid-
ual lignin in high yield, was coupled with a
systematic sampling of delignified pulp and
spent liquor at various stages of oxygen
delignification. The isolated residual and
solubilized lignins were then subjected to de-
tailed spectroscopic analyses [8,9]. This ap-
proach allowed a systematic assessment of the
structural changes occurring within the lignin
during the oxidation process. This paper will at-
tempt to summarize our findings in this impor-
tant area.
EXPERIMENTAL
Details of the experimental procedures
discussed in this overview have already ap-
peared in the literature [4–11]. More specifi-
cally, the details of treating milled-wood lignin
under homogeneous kraft or soda pulping con-
ditions are given in [6]; while the details of the
oxygen-delignification experiments dealing
with lignin samples isolated from fibres are
given in [7]. The new residual lignin isolation
protocol applied during the overall effort de-
scribed in this paper has been published in [8],
while the novel quantitative 13C nuclear mag-
netic resonance (NMR) spectroscopic acquisi-
tion protocol using internal standards is
described in detail in [9]. Traditional
308 JOURNAL OF PULP AND PAPER SCIENCE: VOL. 29 NO. 9 SEPTEMBER 2003
D.S. Argyropoulos
Dept. Wood Paper Sci.
North Carolina State Univ.
Raleigh, NC, USA
27695-8005
(dimitris.argyropoulos@ncsu.edu)
This overview attempts to summarize our efforts focussed on defining the formation of the various condensed structures in lignin as they emerge dur-
ing conventional kraft, EMCC, soda and oxygen- delignification conditions. The role and fate of the newly discovered structures of dibenzodioxocins
are also discussed and their significance toward pulping and bleaching operations emphasized. Finally, the fate and role of the condensed phenolic
and p-hydroxyphenyl structures under oxygen-delignification conditions are discussed.
Nous résumons ici notre travail visant à définir la formation de diverses structures condensées de lignines développées lors de la délignification à
l’oxygène, du procédé EMCC, et de la cuisson kraft classique et à la soude. Nous discutons aussi du rôle et du sort des oxanthrènes
(dibenzodioxocines) et mettons l’accent sur leur signification lors de la mise en pâte et du blanchiment. Nous discutons aussi du sort et du rôle des
structures p-hydroxyphényles et phénoliques condensées lors de la délignification à l’oxygène.
pf3
pf4
pf5

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Salient Reactions in Lignin During Pulping

and Oxygen Bleaching: An Overview

D.S. ARGYROPOULOS

INTRODUCTION

While the ether bonds of lignin cleave efficiently under alkaline pulping conditions, the formation of condensed structures decrease its reactivity and diminish the solubility of re- sidual lignin from within the pulp matrix. Dur- ing the past several years, a number of modifications have been proposed for the con- ventional kraft pulping process, aimed at en- hancing delignification. Rapid displacement heating and modified continuous cooking are two examples of these processes. Among the reactions that are known to interfere with the process of alkaline delignification are those in- volving the formation of carbon–carbon bonds. On another front, regulatory and eco- nomic pressures have driven the pulp and paper industry to implement new delignification and bleaching practices. A major transition is the partial replacement of chlorine or chlorine di- oxide delignification stages with oxygen delignification. However, the effectiveness of an oxygen-delignification stage is limited to the 50% level. Beyond this level, severe cellulose degradation takes place, resulting in the deteri- oration of pulp viscosity and strength charac-

teristics. This selectivity issue is a major draw- back of oxygen delignification. Aromatic condensation reactions also have been thought to decrease the reactivity of residual lignin toward oxygen delignification [1,2]. The reactivity of various condensed units present in kraft pulp has been explored using degradation techniques. Condensed structures such as diphenylmethane (DPM) and biphenyls were found to be resistant during oxygen delignification and were held responsible for the slow phase of oxygen delignification [1,3]. The reactivity of the condensed structures within residual kraft lignin under oxygen- delignification conditions was recently evalu- ated in detail [4,5]. Even under homogeneous oxidative conditions with no mass-transfer lim- itations operating, the 5-5¢ biphenyl condensed structures were found to be fairly stable toward the oxidation [5]. Despite the many research ef- forts, the question of which structures are re- sponsible for activation and which are responsible for lignin deactivation during oxy- gen delignification still remain unanswered. In view of the above, we focussed our efforts on defining the formation of DPM and 5-5' biphenolic structures in lignin as they occur during conventional kraft and soda pulping conditions [6]. The accumulated kinetic data for the formation of these species under soda and kraft pulping conditions was then corre- lated to known chemistry [6]. Furthermore, our continuing efforts to understand the fundamen-

tals of oxygen delignification prompted us to focus on systematically examining the residual lignins within an oxygen-delignified fibre [7]. To do this, a newly developed method for iso- lating residual lignin [8], which provides resid- ual lignin in high yield, was coupled with a systematic sampling of delignified pulp and spent liquor at various stages of oxygen delignification. The isolated residual and solubilized lignins were then subjected to de- tailed spectroscopic analyses [8,9]. This ap- proach allowed a systematic assessment of the structural changes occurring within the lignin during the oxidation process. This paper will at- tempt to summarize our findings in this impor- tant area.

EXPERIMENTAL

Details of the experimental procedures discussed in this overview have already ap- peared in the literature [4–11]. More specifi- cally, the details of treating milled-wood lignin under homogeneous kraft or soda pulping con- ditions are given in [6]; while the details of the oxygen-delignification experiments dealing with lignin samples isolated from fibres are given in [7]. The new residual lignin isolation protocol applied during the overall effort de- scribed in this paper has been published in [8], while the novel quantitative 13 C nuclear mag- netic resonance (NMR) spectroscopic acquisi- tion protocol using internal standards is described in detail in [9]. Traditional

D.S. Argyropoulos Dept. Wood Paper Sci. North Carolina State Univ. Raleigh, NC, USA 27695- (dimitris.argyropoulos@ncsu.edu)

This overview attempts to summarize our efforts focussed on defining the formation of the various condensed structures in lignin as they emerge dur- ing conventional kraft, EMCC, soda and oxygen- delignification conditions. The role and fate of the newly discovered structures of dibenzodioxocins are also discussed and their significance toward pulping and bleaching operations emphasized. Finally, the fate and role of the condensed phenolic and p-hydroxyphenyl structures under oxygen-delignification conditions are discussed.

Nous résumons ici notre travail visant à définir la formation de diverses structures condensées de lignines développées lors de la délignification à l’oxygène, du procédé EMCC, et de la cuisson kraft classique et à la soude. Nous discutons aussi du rôle et du sort des oxanthrènes (dibenzodioxocines) et mettons l’accent sur leur signification lors de la mise en pâte et du blanchiment. Nous discutons aussi du sort et du rôle des structures p-hydroxyphényles et phénoliques condensées lors de la délignification à l’oxygène.

Fig. 1. Gas chromatograms of dialyzed residual kraft lignins subjected to DFRC. The regions shown are those that correspond to (A) the late and (B) the early dimer regions of the chromatograms. The assigned structures are based on the silylated mass spectra.

CH 2 OH OH

CH 3 O OCH 3

CH CH 3

CH

CHO 1

CH

CH

CH 3

OH

OCH 3

CH CH CH 3

OH OCH 3

S

S

2

C O

C O H C

O H

O C H (^3)

C H 3 O

C S H

C H (^2)

C H O

H (^2)

H

1

C O

C O H C

O H

O C H (^3)

C H 3 O

C O

C H (^2)

C H O

H (^2)

2 3 C

OH

CH 3 O

SH

H SH

H

OCH 3 OH

H HC

C H

C H (^2)

C H (^2)

O

O (^) C H C H (^2) C H (^2)

O H

O H

O C H (^3)

(^4) O C H (^3)

CH 2

C O CO

CH 3 CH 3

OH OH

CH 3 O OCH 3

5

C O

COH C

CSH

CH 3

OH

OCH 3

CH 3 O

H 2

H

6

B

A

in lignins now provides a plausible branching point, accounting for its crosslinked nature. The new octagonal fragment, when subjected to soda pulping conditions, was shown to re- lease significant amounts of structures bearing 5-5' biphenolic hydroxyl groups [21]. There- fore, under kraft pulping conditions, it is likely that similar reactions will occur, releasing 5-5' biphenolic hydroxyl groups. In an effort to de- termine these structures, we carried out a series of kraft cooks on samples of isolated milled- wood lignins and then determined the amount of liberated 5-5' biphenols using quantitative (^31) P NMR [23]. The data from this effort

showed that, indeed, such structures are re- leased in very significant amounts under kraft pulping conditions (0.4 mmol/g). Assuming that all the released 5-5' biphenols belong to dibenzodioxocins, then, within 100 phenyl propanoids in lignin, about 10 of them are in- volved in dibenzodioxocin formation. Since 3 phenyl propane units are involved in one dibenzodioxocin structure, one may express this value as 3.5–4.0 dibenzodioxocin rings per 100 C 9 units. This important conclusion was in- dependently confirmed using a different lignin degradation protocol based on DFRC [12,23] and subsequent detailed 31 P NMR and quanti- tative 2-dimensional NMR measurements on milled-wood lignin [24]. When coupling the in- formation derived from the estimation of the amount of dibenzodioxocins in softwood lignins [2] with the understanding of the reac- tivity of residual lignin under oxygen- delignification conditions [4,7], one realizes that such lignins contain very significant amounts of 5-5' biphenolic character. The chro- matographic data of Fig. 1B supply additional evidence pertaining to the significance of this conclusion. Compound 3 , identified in the dialyzate of residual kraft lignin, is seen to be present in significant abundance within the dimer region of the chromatogram. Current ef- forts in our laboratory pertain to understanding the reactivity of the 5-5' moieties and its signifi- cance in controlling brightness in the bleach plant.

Lignin Condensation Reactions

during Oxygen Delignification

In our earlier work, we demonstrated

that, under homogeneous oxidative conditions, the rate of elimination of condensed phenolic units in residual kraft lignin was slower than the rate of elimination of uncondensed guaiacyl phenolic units [5]. Of the condensed structures, 5-5¢ biphenolic structures showed the highest oxidative resistance. They decreased in the ini- tial phase of oxidation but, after ~40 min of treatment, their content did not decrease fur- ther. This resulted in a significant accumulation of the condensed hydroxyls content within the oxidized residual lignin. Consequently, and in light of the previous discussion on dibenzo- dioxocins, we have paid particular attention to the behaviour of the condensed phenolic struc- tures, and more specifically to the development of 5-5¢ biphenyl structures within the residual lignins as a function of the intensity of oxygen delignification [7]. Within the solubilized lignins, the condensed phenolic OH content was found to decrease by ~25–30% during the initial stages of delignification (20 min) and then remained essentially constant. In the resid- ual lignins, however, the 5-5¢ biphenolic con- densed structures were found to decrease from 0.44 to 0.38 mmol/g during the early phases of oxygen delignification, and then started to build up again to a value of 0.49 mmol/g. How- ever, when the liquor coexisting with the pulp was replaced in a series of multistage experi- ments, the content of 5-5¢ biphenyls did not in- crease. Even after a prolonged three-stage delignification, the level of 5-5¢ hydroxyls re- mained at 0.44 mmol/g; that is lower than the 0.49 mmol/g level reached in the corresponding one-stage oxygen delignification. The ob- served increase of 5-5¢ biphenyl hydroxyls could be attributed to secondary condensation reactions. Such reactions, which most likely occur between phenoxy radicals forming on the mobile solubilized fraction and the radicals forming on immobilized residual lignin, gener- ate new 5-5¢ condensed structures. In an effort to further support our mea- surements of 5-5¢ biphenolic structures, we measured them using an independent method. Having developed a quantitative 13 C NMR pro- tocol [9] (using an internal standard), we were able to measure the precise amounts of 5-5¢ biphenyl fragments and their development within residual oxidized lignins as a function of

the extent of oxidation. These data showed that the content of etherified 5-5¢ biphenyl struc- tures after 80 min increased over the overall time scale of the oxidation (Fig. 4). The inert nature of such structures under oxygen- delignification conditions could be held re- sponsible for this enrichment. These observations correlate well with earlier experiments attempting to understand the mechanism of oxygen delignification, using isolated residual kraft lignin oxidized under ho- mogeneous conditions [4,5]. These accounts, coupled with the present findings, support the idea that the 5-5¢ biphenolic structures are unreactive under oxygen-delignification condi- tions. The accumulation of these groups during oxygen delignification could be another factor imposing limits to the process while the role of lignin–carbohydrate linkages still remains unclear.

Accumulation of

p-Hydroxyphenyl Units

A comparison of the hetero multiple- quantum coherence (one-bond 13 C- 1 H correla- tion technique, which displays the signals of carbon atoms directly linked to protons) NMR spectra of the initial residual lignin and the sample isolated after 80 min of delignification [7] revealed that a new group of signals ap- peared in the spectra of the oxidized lignin. These signals appear in the downfield region assigned to aromatic nuclei characteristic of p- hydroxyphenyl structures [25]. In the spectrum of residual kraft lignin before oxidation, the p- hydroxyphenyl signals were below the detec- tion limit and could not be identified. To further confirm and quantify the presence of these structures within the residual lignin, we exam- ined the quantitative 31 P NMR spectra of the isolated residual lignins. The p-hydroxy- phenyl OH gives rise to a well resolved peak at 137.8 ppm in the spectra of the oxidized lignin [26]. As such their amount within the residual lignin was quantified and was shown to pro- gressively increase by more than threefold dur- ing oxygen delignification ( from 0.04 mmol/g at 0 min to 0.15 mmol/g at 160 min [7] (Fig. 5) ). When the content of these structures was calcu- lated on a per gram of pulp basis, it was found that their content remained essentially constant

Fig. 4. 5-5' Biphenyl structures present within the residual lignin at various points along a conventional oxygen-delignification process.

Fig. 5. p-Hydroxyphenyl OH content in the residual lignin at various points along a conventional oxygen-delignification process.

throughout the delignification process. This clearly indicates that these units accumulate and do not form during oxygen delignification. To further validate these conclusions, a series of isolated residual lignin samples was subjected to further analyses using a combina- tion of analytical pyrolysis coupled to a gas chromatographic and a mass spectroscopic de- tector (Py-GC-MS). The results in Table II show that the relative content of p-hydroxy- phenyl units within the pyrolysis products in- creased with increasing delignification time. Since three independent analytical techniques corroborate the presence and accumulation of such units within the oxygen-delignified pulp, this represents convincing evidence for their presence and role in the process. Softwood lignin contains small amounts of p-hydroxyphenyl units. Estimates for their abundance vary from 5% (Picea abies [27]) to 13% (Pinus taeda [28]). If p-hydroxyphenyl units survive oxygen delignification, or at least undergo only limited degradation compared to the guaiacyl units, such structures may accu- mulate within the residual lignin. Additional support for this contention arises from litera- ture accounts claiming the accumulation of p- hydroxyphenyl units during the process of oxi- dative delignification with peroxyacids or laccase/mediator systems [13,14]. The data in Table II suggest that p- hydroxyphenyl units are oxidatively more sta- ble than guaiacyl units, since the latter do not accumulate during oxygen delignification. Un- fortunately, there are no literature accounts di- rectly comparing the oxidative reactivity of p- hydroxyphenyl structures with their guaiacyl counterparts. To address this issue, we designed a set of experiments where two model compounds, namely 4-methylphenol and its guaiacyl counterpart, were oxidized under con- ditions resembling those of oxygen deligni- fication. The products of the oxidation were then quantified by GC. It was found that 45% of 4-methylphenol remained unreacted, while only 12% of the guaiacyl phenol remained in the reaction mixture. In agreement with pre- vious efforts [29], this experiment demon- strated the higher stability of p-hydroxyphenyl units under oxygen-delignification conditions. This provides additional evidence that their ac- cumulation contributes to impairing the rate of the process as oxidation intensifies. Since con- siderably higher amounts of p-hydroxyphenyl

units exist in hardwood than in softwood, the accumulation of such units could be even more pronounced in oxygen delignification of hard- wood pulps. This may, in part, explain the ten- dency of hardwood pulps to be more difficult than softwood pulps to delignify with oxygen [30].

CONCLUSIONS

The application of new spectroscopic methods has provided evidence for the pres- ence of DPM structures in kraft and soda lignins. Independent dialyses and GC/MS anal- yses of fragmented (via the DFRC procedure) residual lignins isolated in high yields from the fibre, using novel procedures, has confirmed the presence of these structures in them. The presence of dibenzodioxocins, re- sponsible for the branching found in softwood lignin, has been confirmed and their abundance quantified. Dibenzodioxocin rings seem to be present in softwood lignin at a level of ~4% (per 100 C 9 units). Their reactivity under kraft pulp- ing conditions causes the quantitative release of 5-5' biphenolic structures that seem to explain partly the ceiling encountered when alkaline pulps are subjected to oxygen delignification. Another factor responsible for the limits en- countered during oxygen delignification seems to be the accumulation of relatively unreactive p-hydroxyphenyl structures within residual lignins.

ACKNOWLEDGEMENTS

This research was carried out at McGill University, Department of Chemistry, Pulp and Paper Research Centre, Montreal, QC, Canada under the auspices of Paprican’s graduate edu- cation and research program. It was supported in part by Paprican and the Natural Sciences and Engineering Research Council of Canada. The following colleagues, who were contribu- tors to this research over the years of my tenure at McGill University, are gratefully acknowl- edged: L. Akim, F. Asgari, B. Ahvazi, L.C. Crestini, A. Granata, L. Jurasek, Z. Jiang, L. Kristofova, Y. Liu, E. Palus, Y. Sun, S. Tohmura, S. Wu and P. Zia.

REFERENCES

  1. LAI, Y.-Z., FUNAOKA, M. and CHEN, H.-T., “Oxygen Bleaching of Kraft Pulp 1. Role of Condensed Units”, Holzforschung 48(4): (1994).
  2. GIERER, J., “The Reaction of Lignins with Oxy- gen-Containing Species”, Proc. Intl. Symp. Wood Pulping Chem., China TAPI, 301 (1993).
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  4. ARGYROPOULOS, D.S. and LIU, Y., “The Role and Fate of Lignin's Condensed Structures during Oxygen Delignification”, J. Pulp Paper Sci. 26(3):107 (2000).
  5. ASGARI, F. and ARGYROPOULOS, D.S., “Fundamentals of Oxygen Delignification, Part II, Kinetics of Functional Group Forma- tion/Elimination in Residual Kraft Lignin”, Can. J. Chem. 76:1606 (1998).
  6. AHVAZI, B. PAGEAU, G. and ARGYROPOULOS, D.S., “On the Formation of Diphenylmethane Structures in Lignin Under Kraft, EMCC^7 and Soda Pulping Conditions”,

Can. J. Chem. 76(5):506–512 (1998).

  1. AKIM, L., COLODETTE, J. and ARGYRO- POULOS, D.S., “Factors Limiting Oxygen Delignification of Kraft Pulp”, Can. J. Chem. 79:201–210 (2001).
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  4. GRANATA, A. and ARGYROPOULOS, D.S., “ 2 - C h l o r o - 4 , 4 , 5 , 5 - Te t r a m e t h y l - 1 , 3 , 2 - Dioxaphospholane a Reagent for the Accurate Determination of the Uncondensed and Con- densed Phenolic Moieties in Lignins”, J. Agric. Food Chem. 43:1538 (1995).
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  15. KARHUNEN, P., RUMMAKKO, P. and SIPILÄ, J., “Dibenzodioxocins; A Novel Type of Linkage in Softwood Lignins”, Tetrahedron Lett. 36(1):169 and 4501 (1995).
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TABLE II RELATIVE CONTENT OF p-HYDROXYPHENYL UNITS PRESENT IN THE PRODUCTS OF ANALYTICAL PYROLYSIS OF OXIDIZED RESIDUAL LIGNINS (%)

Time of Oxidation (min)

Relative Content of p-Hydroxyphenyl (%)

0 20 50 80 160